Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd TS 100A manual Weather-Pack/Metri-Pack Assembly

Models: TS 100A

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Page 35

WEATHER-PACK/METRI-PACK ASSEMBLY

ASSEMBLY

WEATHER-PACK/METRI-PACK ASSEMBLY

These instructions apply to both Weather-Pack and Metri-pack connectors.

NOTE: Use the specific tool for the type of connector you are assembling.

1.Apply seal to cable, before stripping insulation.

2. Align seal with cable insulation.

3.Put terminal in crimping tool, then position wire and seal in place.

4.Crimp and visually inspect for a good crimp before installing in connector body.

Assembly Section 2-5

Image 35

Tiger Products Co., Ltd TS 100A manual Weather-Pack/Metri-Pack Assembly

Contents

PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS 06020004Tiger Corporation 3301 N. Louise Ave Sioux Falls, SDTO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage ASSEMBLY / MOUNTING SECTION TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK This symbol meansPage SAFETY SECTION Practice all usual and customary safe working precautions and SAFETYSAFETY General Safety Instructions and PracticesLEA EL SAFETYSAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien queSG-11 SAFETYSAFETY SG-10Transport only at safe speeds. Serious accidents and injuries can SAFETYSAFETY SG-23 SAFETYSAFETY SG-20SGM-1 SAFETYSAFETY SAFETY SAFETYSBM-2 SAFETYSAFETY work. SBM-6 SAFETYSAFETY turned on without warning and cause immediate dismemberment, injurySAFETY SEE YOURDEALER SAFETYSAFETY SAFETYDESCRIPTION SAFETYSAFETY MOWER DECK 18.25X10 HYDRAULIC TANK SAFETYSAFETY LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10X5.542399 MOWER DECK 42400 MOWER DECK SAFETYSAFETY LOCATION 42350 MOWER DECK 33743 INSIDE OF CABFRONT PUMP MOUNT 6T3221 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T32206T3243 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3233 INSIDE OF CAB 6T3234 INSIDE OF CAB 6T3236 MOWER DECKHYDRAULIC TANK 6T3243 INSIDE OF CAB SAFETYSAFETY LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK02962764 MOWER DECK DRAFT BEAM SAFETYSAFETY LOCATION 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECKLOCATION 02965262 DRAFT BEAM 02967827 CAB FENDER SAFETYSAFETY 34852 HYDRAULIC TANK 00756059 MOWER DECK SAFETYSAFETY SAFETY SAFETYThis Act Seeks SAFETY FEDERAL LAWS AND REGULATIONSSAFETY Employer-Employee Operator RegulationsSAFETY SAFETYAssembly Section ASSEMBLY SECTIONTRACTOR PREPARATION ASSEMBLYCABLE CONTROL LEVER STAND ASSEMBLY ADJUSTING REAR WHEELSCRANKSHAFT ADAPTER SOLENOID BRAKE VALVE ASSEMBLY LIFT VALVE MOUNTMAIN FRAME MOUNTING ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLYASSEMBLY POLY-CARBONATE SAFETY WINDOW FRONT WORKLAMP RELOCATION ASSEMBLY MIRROR MOUNTASSEMBLY EXHAUST MOUNT Picture # Picture # ASSEMBLYBEFORE WIRING SWITCH MOUNTINGHYDRAULIC TANK INSTALLATION ASSEMBLYOPTIONAL TEMPERATURE GAUGE MOUNTINGASSEMBLY ASSEMBLY GENERAL HOSE INSTALLATIONFRONT PUMP MOUNTING Installing straight, 45 degree and 90 degree O-ring fittings requires that the O- ring, washer and nut A be up against the swivel body B. Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten INSTALLING O-RING FITTINGSSUB-FRAME AXLE BRACE MTG ASSEMBLYInstall ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinder CABLE LIFT DRAFT BEAM INSTALLATIONLIFT CONTROL FEEDLINES ASSEMBLYDO NOT USE HANDS TO CHECK FOR FLUID LEAKS ASSEMBLY DRAFT BEAM MOUNTINGDECK / MOTOR FEEDLINE Install the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture TRAVEL LOCK MOUNTINGASSEMBLY Install the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder. Tighten the set screw, and align the draft beam DECK MOUNTING AND LIFT ASSEMBLYASSEMBLY FINAL PREPARATION FOR OPERATION ASSEMBLY TURNBUCKLE ADJUSTMENTMOWER TESTING Assembly Section ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATIONDRAFT BEAM MOUNTING DECK / MOTOR FEEDLINE ASSEMBLY DECK MOUNTINGCheck that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears CHECK FOR FLUID LEAKS ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING contSTOP BOLT ADJUSTMENT MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONOperation Section OPERATION SECTIONSide Rtry Operation Section OPERATIONCONTROL LOCATION AND FUNCTIONS OPERATION STARTING TRACTOR AND MOWERThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above MOWER OPERATIONOPERATION OPERATION Transporting unit by flatbed trailer OPERATION TRANSPORTING MOWERTransporting under the units own power OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closedOPERATION INSPECTION SHEETSOPERATION Rotary Mower PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERDO NOT OPERATE an UNSAFE TRACTOR or MOWER TRACTOR PRE-OPERATION InspectionOPERATION Tractor ID# Make Date ShiftOPERATION FRONT END LOADER PRE-OPERATION InspectionMower ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONTRACTOR PRE-OPERATION Inspection Tractor ID# Make Date ShiftMaintenance Section MAINTENANCE SECTIONBREAK IN PERIOD MAINTENANCEMAINTENANCE PRECAUTIONS COMMENTS MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS SERVICEYEARLY OR EVERY 500 HOURS MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLE SHOOTING MONTHLY OR EVERY 150 HOURSCAUSE MAINTENANCESYMPTOMS Oil Temperature risesMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS Application MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification DescriptionGRAFFITI REMOVAL MAINTENANCE POLYCARBONATE CARE & MAINTENANCECLEANING THE SUPERCOAT HARD-COAT REPLACEING IN-TANK HYDRAULIC FILTER DETAILED MAINTENANCERECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS MAINTENANCEHEAD BOWL MAINTENANCE DETAILED MAINTENANCEREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Maintenance Section MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSGREASING THE UPPER AND LOWER SHEAVES GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSKnife mounting bolts 2ea. torque oiled to 800 ft. lbs TIGHTENING KNIFE BOLTS AND DISK BOLTSMAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLERBALL VALVES MAINTENANCE ADJUSTING THE CABLE LIFTTIGHTENING SPINDLE BOLTS MAINTENANCE GREASING SPINDLEMAINTENANCE GREASING MOTOR SPLINE TO SPINDLE SPLINEFailure to follow the following warnings and instructions may result ROTARY KNIFE REPLACEMENTINSPECTION OF ROTARY KNIVES MAINTENANCEserious injury or damage to the equipment or property REPLACEMENT OF ROTARY DISKMAINTENANCE Failure to follow the following warnings and instructions may resultTHE SPINDLE ASSEMBLY MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLYINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT Maintenance Section MAINTENANCE DAILY MAINTENANCE SCHEDULEMaintenance Section MAINTENANCEFORD TS 100A CAB, WOC, SIDE ROTARY PARTS SECTIONDirect any questions regarding parts to PARTS ORDERING GUIDETiger Corporation 3301 N. Louise Ave Sioux Falls, SDSECTION PARTS SECTION TABLE OF CONTENTSASSEMBLY Parts Section TRACTOR MOUNT KIT - MAIN FRAMEAVAIL TRACTOR MOUNT KIT - MAIN FRAMEDESCRIPTION 06700006Parts Section TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVERESERVOIR TANK - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVEParts Section TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCMAIN FRAME - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCParts Section CABLE LIFT VALVE - SIDE ROTARY, CAB/WOCDESCRIPTION CABLE LIFT VALVE - SIDE ROTARY, CAB/WOCParts Section COMBO LIFT VALVE - SIDE ROTARY, CAB/WOCDESCRIPTION COMBO LIFT VALVE - SIDE ROTARY, CAB/WOCParts Section MIRROR BRACKETCOLLAR,CLAMP,EXHAUST,TS115A MIRROR BRACKETPOLYCARBONATE, NHTSA 115, DOOR, RH BOOM POLYCARBONATE CAB SAFETY WINDOW KITU-BOLT,3.25x5.00x.50,20NF,GR8 NON-CAB STEEL CANOPY - OPTIONALDESCRIPTION EXHAUST MOUNTDESCRIPTION OPTIONAL PUMP AND GRILL GUARD KITDESCRIPTION BRAKE VALVE SOLENOIDOIL TEMPERATURE GUAGE SOLENOID VALVE SWITCH AND WIRINGParts Section SIDE ROTARYCOMMON SECTION COMMON PARTS SECTIONPAGE TABLE OF CONTENTSASSEMBLY SECTION3301 N. Louise Ave Sioux Falls, SD PARTS ORDERING GUIDETiger Corporation 3-22-02 CABLE LIFT ASSEMBLYSide Rotary Common Section MAIN FRAME REFER TO TRACTOR PARTS SECTION CABLE LIFT ASSEMBLY3-22-02 COMBO DRAFT BEAMSide Rotary Common Section 6 COMBO DRAFT BEAM - HVY DTY ROTARY COMBO DRAFT BEAMSide Rotary Common Section 6 60” SIDE CABLE ROTARY MOWERSHIM, MOTOR MOUNT, 18 GA. AS NEEDED PLATE,GAURD,SAFETY,FRONT, RTRY60” SIDE CABLE ROTARY MOWER Side Rotary Common Section 6 72” SIDE CABLE ROTARY MOWERCURRENT MOTOR,M365-2 1/2 GEAR 72” SIDE CABLE ROTARY MOWERDESCRIPTION 06504018Side Rotary Common Section 6 60” SIDE COMBO ROTARY MOWERCURRENT MOTOR,M365-2 1/4 GEAR 60” SIDE COMBO ROTARY MOWERDESCRIPTION 065040118/26/05 60” SIDE ROTARY MOWERCURRENT MOTOR,M365-1 1/4 14-SPLINE 60” SIDE ROTARY MOWER06504016 Side Rotary Common Section 6 60” SIDE ROTARY SPINDLE AND SPACERSide Rotary Common Section 6 60” SIDE ROTARY SPINDLE AND SPACERSide Rotary Common Section 72” SIDE COMBO ROTARY MOWERCURRENT MOTOR,M365-2 1/2 GEAR 72” SIDE COMBO ROTARY MOWERDESCRIPTION 06504018ELBOW,#16FJX x #16MJ45 TM72” MOTOR ASSEMBLYSide Rotary Common Section 6 PAGE INTENSIONALLY LEFT BLANKSide Rotary Common Section 6 CHAIN GUARDSSIDE ROTARY CHAIN GUARDS Side Rotary Common Section 6 SIDE ROTARY CASTER WHEEL ASSEMBLYBEARING, CONE, CASTER WHEEL SIDE ROTARY CASTER WHEEL ASSEMBLYSide Rotary Common Section 6 RESERVOIR TANK FILTER ASSEMBLY28583 RESERVOIR TANK FILTER ASSEMBLYSide Rotary Common Section 6 MOWER SPINDLE ASSEMBLY - 6T1024H5BEARING ADJUSTMENT NUT - THIN MOWER SPINDLE ASSEMBLY - 6T1024H5Side Rotary Common Section 6 MOWER SPINDLE ASSEMBLYSide Rotary Common Section MOWER SPINDLE ASSEMBLYSide Rotary Common Section 6 HYDRAULIC LIFT CYLINDERHYDRAULIC LIFT CYLINDER ROTARY KNIVES AND DISKS RIM, OUTER/RR RTRY CASTER ASSY CASTER WHEEL ASSEMBLYSide Rotary Common Section 6 ROTARY MOTORSET, GEAR SHAFT ROTARY MOTOR 60” ROTARY MOTOR72” ROTARY MOTOR Side Rotary Common Section 6 HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTORMOTORM365-1 1/4SPLINE,SEALED HYDRO PUMP & TSR MOTORFRONT HYDRAULIC PUMP TSR MOTORSide Rotary Common Section 6 SIDE COOLERSide Rotary Common Section 6 SIDE COOLERDESCRIPTION Side Rotary Common Section 6 2SP HUSCO - POWER BEYONDVALVE SECTION DOUBLE ACTING, CENTER SPRING 2SP HUSCO - POWER BEYONDPART NO. QTY DESCRIPTIONSide Rotary Common Section 6 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Rotary Common Section 6 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Rotary Common Section 6 2SP HUSCO - POWER BEYONDDESCRIPTION 2SP HUSCO - POWER BEYONDPART NO. QTY Side Rotary Common Section 6 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Rotary Common Section 6 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSEAVAIL SOLENOID VALVE ASSEMBLYDESCRIPTION 06502007Side Rotary Common Section 6 SOLENOID BRAKE VALVE ASSEMBLYDESCRIPTION Side Rotary Common Section 6 BRAKE VALVE ASSEMBLY W/ METRI PAKDESCRIPTION BRAKE VALVE TROUBLESHOOTING SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICSide Rotary Common Section 6 TRAVEL LOCK LIFT BEAMDESCRIPTION COMBO DRAFT BEAM- REFER TO DRAFT BEAM PARTS SIDE MOWER TRAVEL LOCK COMBOSide Rotary Common Section 6 SWITCHBOX SERVICE PARTSSide Rotary Common Section 6 SWITCHBOX SCHEMATICSide Rotary Common Section Warranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDOPERATOR REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROWNER REQUIREMENTS Printed in USA Tiger Corporation