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Tiger Products Co., Ltd TS 100A manual Maintenance Section

Models: TS 100A

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MAINTENANCE

Maintenance Section 4-24

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Tiger Products Co., Ltd TS 100A manual Maintenance Section

Contents

06020004 Tiger Corporation3301 N. Louise Ave Sioux Falls, SD PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONSTO THE OWNER / OPERATOR / DEALER FORWARD Tiger CorporationPage TABLE OF CONTENTS CAUTION - YOUR SAFETY IS AT RISKThis symbol means ASSEMBLY / MOUNTING SECTIONPage SAFETY SECTION SAFETY SAFETYGeneral Safety Instructions and Practices Practice all usual and customary safe working precautions andSAFETY SAFETYPELIGRO! Si no lee Ingles, pida ayuda a alguien que LEA ELSAFETY SAFETYSG-10 SG-11SAFETY SAFETYTransport only at safe speeds. Serious accidents and injuries can SAFETY SAFETYSG-20 SG-23SAFETY SAFETYSGM-1 SAFETY SAFETYSAFETY SAFETYSBM-2 SAFETY SAFETYturned on without warning and cause immediate dismemberment, injury work. SBM-6SEE YOUR DEALERSAFETY SAFETYSAFETY SAFETYSAFETY SAFETYDESCRIPTION SAFETY SAFETYLOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10X5.5 MOWER DECK 18.25X10 HYDRAULIC TANKSAFETY SAFETYLOCATION 42350 MOWER DECK 33743 INSIDE OF CAB 42399 MOWER DECK 42400 MOWER DECKSAFETY SAFETYLOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CABSAFETY SAFETYLOCATION 6T3233 INSIDE OF CAB 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3243 INSIDE OF CABSAFETY SAFETYLOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CABSAFETY SAFETYLOCATION 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECK 02962764 MOWER DECK DRAFT BEAMSAFETY SAFETYLOCATION 02965262 DRAFT BEAM 02967827 CAB FENDER SAFETY SAFETY34852 HYDRAULIC TANK 00756059 MOWER DECK SAFETY SAFETYSAFETY FEDERAL LAWS AND REGULATIONS SAFETYEmployer-Employee Operator Regulations This Act SeeksSAFETY SAFETYASSEMBLY SECTION Assembly SectionASSEMBLY TRACTOR PREPARATIONCRANKSHAFT ADAPTER ASSEMBLY ADJUSTING REAR WHEELSCABLE CONTROL LEVER STAND MAIN FRAME MOUNTING ASSEMBLY LIFT VALVE MOUNTSOLENOID BRAKE VALVE WEATHER-PACK/METRI-PACK ASSEMBLY ASSEMBLYASSEMBLY POLY-CARBONATE SAFETY WINDOW ASSEMBLY MIRROR MOUNT FRONT WORKLAMP RELOCATIONASSEMBLY EXHAUST MOUNT ASSEMBLY Picture # Picture #SWITCH MOUNTING HYDRAULIC TANK INSTALLATIONASSEMBLY BEFORE WIRINGASSEMBLY TEMPERATURE GAUGE MOUNTINGOPTIONAL FRONT PUMP MOUNTING GENERAL HOSE INSTALLATIONASSEMBLY INSTALLING O-RING FITTINGS SUB-FRAME AXLE BRACE MTGASSEMBLY Installing straight, 45 degree and 90 degree O-ring fittings requires that the O- ring, washer and nut A be up against the swivel body B. Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tightenCABLE LIFT DRAFT BEAM INSTALLATION LIFT CONTROL FEEDLINESASSEMBLY Install ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinderDECK / MOTOR FEEDLINE ASSEMBLY DRAFT BEAM MOUNTINGDO NOT USE HANDS TO CHECK FOR FLUID LEAKS ASSEMBLY TRAVEL LOCK MOUNTINGInstall the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture ASSEMBLY DECK MOUNTING AND LIFT ASSEMBLYInstall the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder. Tighten the set screw, and align the draft beam MOWER TESTING ASSEMBLY TURNBUCKLE ADJUSTMENTFINAL PREPARATION FOR OPERATION DRAFT BEAM MOUNTING ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATIONAssembly Section Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears ASSEMBLY DECK MOUNTINGDECK / MOTOR FEEDLINE STOP BOLT ADJUSTMENT ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING contCHECK FOR FLUID LEAKS ASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGOPERATION SECTION Operation SectionOPERATION Side Rtry Operation SectionOPERATION STARTING TRACTOR AND MOWER CONTROL LOCATION AND FUNCTIONSOPERATION MOWER OPERATIONThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above OPERATION Transporting under the units own power OPERATION TRANSPORTING MOWERTransporting unit by flatbed trailer Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closed OPERATIONINSPECTION SHEETS OPERATIONRotary Mower PRE-OPERATION Inspection Tractor ID# Make Date ShiftDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONTRACTOR PRE-OPERATION Inspection OPERATIONTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERFRONT END LOADER PRE-OPERATION Inspection Mower ID# Make Date ShiftDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONOPERATION TRACTOR PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERMAINTENANCE SECTION Maintenance SectionMAINTENANCE PRECAUTIONS MAINTENANCEBREAK IN PERIOD MAINTENANCE REGULAR MAINTENANCE DAILY OR EVERY 8 HOURSSERVICE COMMENTSMAINTENANCE WEEKLY OR EVERY 50 HOURS TROUBLE SHOOTINGMONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURSMAINTENANCE SYMPTOMSOil Temperature rises CAUSEMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS MAINTENANCE LUBRICATION RECOMMENDATIONS General SpecificationDescription ApplicationCLEANING THE SUPERCOAT HARD-COAT MAINTENANCE POLYCARBONATE CARE & MAINTENANCEGRAFFITI REMOVAL DETAILED MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORSMAINTENANCE REPLACEING IN-TANK HYDRAULIC FILTERREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT MAINTENANCE DETAILED MAINTENANCEHEAD BOWL MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS GREASING THE UPPER AND LOWER SHEAVESGREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Maintenance SectionMAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTSKnife mounting bolts 2ea. torque oiled to 800 ft. lbs MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER DRIVE SHAFT YOKE, U-JOINT & STUB SHAFTMAINTENANCE ADJUSTING THE CABLE LIFT BALL VALVESMAINTENANCE GREASING SPINDLE TIGHTENING SPINDLE BOLTSGREASING MOTOR SPLINE TO SPINDLE SPLINE MAINTENANCEROTARY KNIFE REPLACEMENT INSPECTION OF ROTARY KNIVESMAINTENANCE Failure to follow the following warnings and instructions may resultREPLACEMENT OF ROTARY DISK MAINTENANCEFailure to follow the following warnings and instructions may result serious injury or damage to the equipment or propertyINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLYTHE SPINDLE ASSEMBLY MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT MAINTENANCE DAILY MAINTENANCE SCHEDULE Maintenance SectionMAINTENANCE Maintenance SectionPARTS SECTION FORD TS 100A CAB, WOC, SIDE ROTARYPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toASSEMBLY PARTS SECTION TABLE OF CONTENTSSECTION TRACTOR MOUNT KIT - MAIN FRAME Parts SectionTRACTOR MOUNT KIT - MAIN FRAME DESCRIPTION06700006 AVAILTRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVE Parts SectionTRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVE RESERVOIR TANK - REFER TO MAIN FRAME PARTSTRACTOR MOUNT KIT - BRACE/BATT, CAB/WOC Parts SectionTRACTOR MOUNT KIT - BRACE/BATT, CAB/WOC MAIN FRAME - REFER TO MAIN FRAME PARTSCABLE LIFT VALVE - SIDE ROTARY, CAB/WOC Parts SectionCABLE LIFT VALVE - SIDE ROTARY, CAB/WOC DESCRIPTIONCOMBO LIFT VALVE - SIDE ROTARY, CAB/WOC Parts SectionCOMBO LIFT VALVE - SIDE ROTARY, CAB/WOC DESCRIPTIONMIRROR BRACKET Parts SectionMIRROR BRACKET COLLAR,CLAMP,EXHAUST,TS115ABOOM POLYCARBONATE CAB SAFETY WINDOW KIT POLYCARBONATE, NHTSA 115, DOOR, RHNON-CAB STEEL CANOPY - OPTIONAL U-BOLT,3.25x5.00x.50,20NF,GR8EXHAUST MOUNT DESCRIPTIONOPTIONAL PUMP AND GRILL GUARD KIT DESCRIPTIONBRAKE VALVE SOLENOID DESCRIPTIONSOLENOID VALVE SWITCH AND WIRING OIL TEMPERATURE GUAGEParts Section COMMON PARTS SECTION SIDE ROTARYCOMMON SECTIONTABLE OF CONTENTS ASSEMBLYSECTION PAGETiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Side Rotary Common Section CABLE LIFT ASSEMBLY3-22-02 CABLE LIFT ASSEMBLY MAIN FRAME REFER TO TRACTOR PARTS SECTIONSide Rotary Common Section 6 COMBO DRAFT BEAM3-22-02 COMBO DRAFT BEAM COMBO DRAFT BEAM - HVY DTY ROTARY60” SIDE CABLE ROTARY MOWER Side Rotary Common Section 660” SIDE CABLE ROTARY MOWER PLATE,GAURD,SAFETY,FRONT, RTRYSHIM, MOTOR MOUNT, 18 GA. AS NEEDED 72” SIDE CABLE ROTARY MOWER Side Rotary Common Section 672” SIDE CABLE ROTARY MOWER DESCRIPTION06504018 CURRENT MOTOR,M365-2 1/2 GEAR60” SIDE COMBO ROTARY MOWER Side Rotary Common Section 660” SIDE COMBO ROTARY MOWER DESCRIPTION06504011 CURRENT MOTOR,M365-2 1/4 GEAR60” SIDE ROTARY MOWER 8/26/0506504016 60” SIDE ROTARY MOWERCURRENT MOTOR,M365-1 1/4 14-SPLINE 60” SIDE ROTARY SPINDLE AND SPACER Side Rotary Common Section 660” SIDE ROTARY SPINDLE AND SPACER Side Rotary Common Section 672” SIDE COMBO ROTARY MOWER Side Rotary Common Section72” SIDE COMBO ROTARY MOWER DESCRIPTION06504018 CURRENT MOTOR,M365-2 1/2 GEARTM72” MOTOR ASSEMBLY ELBOW,#16FJX x #16MJ45PAGE INTENSIONALLY LEFT BLANK Side Rotary Common Section 6CHAIN GUARDS Side Rotary Common Section 6SIDE ROTARY CHAIN GUARDS SIDE ROTARY CASTER WHEEL ASSEMBLY Side Rotary Common Section 6SIDE ROTARY CASTER WHEEL ASSEMBLY BEARING, CONE, CASTER WHEELRESERVOIR TANK FILTER ASSEMBLY Side Rotary Common Section 6RESERVOIR TANK FILTER ASSEMBLY 28583MOWER SPINDLE ASSEMBLY - 6T1024H5 Side Rotary Common Section 6MOWER SPINDLE ASSEMBLY - 6T1024H5 BEARING ADJUSTMENT NUT - THINMOWER SPINDLE ASSEMBLY Side Rotary Common Section 6MOWER SPINDLE ASSEMBLY Side Rotary Common SectionHYDRAULIC LIFT CYLINDER Side Rotary Common Section 6HYDRAULIC LIFT CYLINDER ROTARY KNIVES AND DISKS CASTER WHEEL ASSEMBLY RIM, OUTER/RR RTRY CASTER ASSYROTARY MOTOR Side Rotary Common Section 672” ROTARY MOTOR ROTARY MOTOR 60” ROTARY MOTORSET, GEAR SHAFT HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTOR Side Rotary Common Section 6HYDRO PUMP & TSR MOTOR FRONT HYDRAULIC PUMPTSR MOTOR MOTORM365-1 1/4SPLINE,SEALEDSIDE COOLER Side Rotary Common Section 6DESCRIPTION SIDE COOLERSide Rotary Common Section 6 2SP HUSCO - POWER BEYOND Side Rotary Common Section 62SP HUSCO - POWER BEYOND PART NO. QTYDESCRIPTION VALVE SECTION DOUBLE ACTING, CENTER SPRING2 SP HUSCO - LOAD SENSE Side Rotary Common Section 62 SP HUSCO - LOAD SENSE DESCRIPTION2 SP HUSCO - LOAD SENSE Side Rotary Common Section 62 SP HUSCO - LOAD SENSE DESCRIPTION2SP HUSCO - POWER BEYOND Side Rotary Common Section 6PART NO. QTY 2SP HUSCO - POWER BEYONDDESCRIPTION 2SP HUSCO - LOAD SENSE Side Rotary Common Section 62SP HUSCO - LOAD SENSE DESCRIPTION2SP HUSCO - LOAD SENSE Side Rotary Common Section 62SP HUSCO - LOAD SENSE DESCRIPTIONSOLENOID VALVE ASSEMBLY DESCRIPTION06502007 AVAILDESCRIPTION SOLENOID BRAKE VALVE ASSEMBLYSide Rotary Common Section 6 DESCRIPTION BRAKE VALVE ASSEMBLY W/ METRI PAKSide Rotary Common Section 6 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTINGDESCRIPTION TRAVEL LOCK LIFT BEAMSide Rotary Common Section 6 SIDE MOWER TRAVEL LOCK COMBO COMBO DRAFT BEAM- REFER TO DRAFT BEAM PARTSSWITCHBOX SERVICE PARTS Side Rotary Common Section 6SWITCHBOX SCHEMATIC Side Rotary Common Section 6Side Rotary Common Section WARRANTY SECTION Warranty SectionPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREINONE LAST WORD SAFETY IS YOUOWNER REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROPERATOR REQUIREMENTS Printed in USA Tiger Corporation