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Tiger Products Co., Ltd TS 100A manual Maintenance Section

Models: TS 100A

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MAINTENANCE SECTION

MAINTENANCE SECTION

Maintenance Section 4-1

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Tiger Products Co., Ltd TS 100A manual Maintenance Section

Contents

Tiger Corporation 060200043301 N. Louise Ave Sioux Falls, SD PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONSTO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage CAUTION - YOUR SAFETY IS AT RISK TABLE OF CONTENTSThis symbol means ASSEMBLY / MOUNTING SECTIONPage SAFETY SECTION SAFETY SAFETYGeneral Safety Instructions and Practices Practice all usual and customary safe working precautions andSAFETY SAFETYPELIGRO! Si no lee Ingles, pida ayuda a alguien que LEA ELSAFETY SAFETYSG-10 SG-11Transport only at safe speeds. Serious accidents and injuries can SAFETYSAFETY SAFETY SAFETYSG-20 SG-23SGM-1 SAFETYSAFETY SAFETY SAFETYSBM-2 SAFETYSAFETY SAFETY SAFETYturned on without warning and cause immediate dismemberment, injury work. SBM-6DEALER SEE YOURSAFETY SAFETYSAFETY SAFETYDESCRIPTION SAFETYSAFETY SAFETY SAFETYLOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10X5.5 MOWER DECK 18.25X10 HYDRAULIC TANKSAFETY SAFETYLOCATION 42350 MOWER DECK 33743 INSIDE OF CAB 42399 MOWER DECK 42400 MOWER DECKSAFETY SAFETYLOCATION 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CABSAFETY SAFETYLOCATION 6T3233 INSIDE OF CAB 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3243 INSIDE OF CABSAFETY SAFETYLOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CABSAFETY SAFETYLOCATION 6T3249A MOWER DECK 6T3261 MOWER DECK TB1011 MOWER DECK 02962764 MOWER DECK DRAFT BEAMLOCATION 02965262 DRAFT BEAM 02967827 CAB FENDER SAFETYSAFETY 34852 HYDRAULIC TANK 00756059 MOWER DECK SAFETYSAFETY SAFETY SAFETYSAFETY SAFETY FEDERAL LAWS AND REGULATIONSEmployer-Employee Operator Regulations This Act SeeksSAFETY SAFETYAssembly Section ASSEMBLY SECTIONTRACTOR PREPARATION ASSEMBLYCABLE CONTROL LEVER STAND ASSEMBLY ADJUSTING REAR WHEELSCRANKSHAFT ADAPTER SOLENOID BRAKE VALVE ASSEMBLY LIFT VALVE MOUNTMAIN FRAME MOUNTING ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLYASSEMBLY POLY-CARBONATE SAFETY WINDOW FRONT WORKLAMP RELOCATION ASSEMBLY MIRROR MOUNTASSEMBLY EXHAUST MOUNT Picture # Picture # ASSEMBLYHYDRAULIC TANK INSTALLATION SWITCH MOUNTINGASSEMBLY BEFORE WIRINGOPTIONAL TEMPERATURE GAUGE MOUNTINGASSEMBLY ASSEMBLY GENERAL HOSE INSTALLATIONFRONT PUMP MOUNTING SUB-FRAME AXLE BRACE MTG INSTALLING O-RING FITTINGSASSEMBLY Installing straight, 45 degree and 90 degree O-ring fittings requires that the O- ring, washer and nut A be up against the swivel body B. Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tightenLIFT CONTROL FEEDLINES CABLE LIFT DRAFT BEAM INSTALLATIONASSEMBLY Install ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinderDO NOT USE HANDS TO CHECK FOR FLUID LEAKS ASSEMBLY DRAFT BEAM MOUNTINGDECK / MOTOR FEEDLINE Install the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew, lockwasher and hex nut as shown in the picture TRAVEL LOCK MOUNTINGASSEMBLY Install the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder. Tighten the set screw, and align the draft beam DECK MOUNTING AND LIFT ASSEMBLYASSEMBLY FINAL PREPARATION FOR OPERATION ASSEMBLY TURNBUCKLE ADJUSTMENTMOWER TESTING Assembly Section ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATIONDRAFT BEAM MOUNTING DECK / MOTOR FEEDLINE ASSEMBLY DECK MOUNTINGCheck that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears CHECK FOR FLUID LEAKS ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING contSTOP BOLT ADJUSTMENT MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONOperation Section OPERATION SECTIONSide Rtry Operation Section OPERATIONCONTROL LOCATION AND FUNCTIONS OPERATION STARTING TRACTOR AND MOWERThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above MOWER OPERATIONOPERATION OPERATION Transporting unit by flatbed trailer OPERATION TRANSPORTING MOWERTransporting under the units own power OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closedOPERATION INSPECTION SHEETSTractor ID# Make Date Shift Rotary Mower PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONOPERATION TRACTOR PRE-OPERATION InspectionTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or MOWERMower ID# Make Date Shift FRONT END LOADER PRE-OPERATION InspectionDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER OPERATIONTRACTOR PRE-OPERATION Inspection OPERATIONTractor ID# Make Date Shift DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERMaintenance Section MAINTENANCE SECTIONBREAK IN PERIOD MAINTENANCEMAINTENANCE PRECAUTIONS DAILY OR EVERY 8 HOURS MAINTENANCE REGULAR MAINTENANCESERVICE COMMENTSTROUBLE SHOOTING MAINTENANCE WEEKLY OR EVERY 50 HOURSMONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURSSYMPTOMS MAINTENANCECAUSE REMEDYMAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS General Specification MAINTENANCE LUBRICATION RECOMMENDATIONSDescription ApplicationGRAFFITI REMOVAL MAINTENANCE POLYCARBONATE CARE & MAINTENANCECLEANING THE SUPERCOAT HARD-COAT RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS DETAILED MAINTENANCEMAINTENANCE REPLACEING IN-TANK HYDRAULIC FILTERHEAD BOWL MAINTENANCE DETAILED MAINTENANCEREPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT GREASING THE UPPER AND LOWER SHEAVES MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTSGREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Maintenance SectionKnife mounting bolts 2ea. torque oiled to 800 ft. lbs TIGHTENING KNIFE BOLTS AND DISK BOLTSMAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLERBALL VALVES MAINTENANCE ADJUSTING THE CABLE LIFTTIGHTENING SPINDLE BOLTS MAINTENANCE GREASING SPINDLEMAINTENANCE GREASING MOTOR SPLINE TO SPINDLE SPLINEINSPECTION OF ROTARY KNIVES ROTARY KNIFE REPLACEMENTMAINTENANCE Failure to follow the following warnings and instructions may resultMAINTENANCE REPLACEMENT OF ROTARY DISKFailure to follow the following warnings and instructions may result serious injury or damage to the equipment or propertyTHE SPINDLE ASSEMBLY MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLYINSTALLATION AND BEARING ADJUSTMENT MAINTENANCE BEARING INSTALLATION MAINTENANCE BEARING ADJUSTMENT Maintenance Section MAINTENANCE DAILY MAINTENANCE SCHEDULEMaintenance Section MAINTENANCEFORD TS 100A CAB, WOC, SIDE ROTARY PARTS SECTIONTiger Corporation PARTS ORDERING GUIDE3301 N. Louise Ave Sioux Falls, SD Direct any questions regarding parts toSECTION PARTS SECTION TABLE OF CONTENTSASSEMBLY Parts Section TRACTOR MOUNT KIT - MAIN FRAMEDESCRIPTION TRACTOR MOUNT KIT - MAIN FRAME06700006 AVAILParts Section TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVERESERVOIR TANK - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVEParts Section TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCMAIN FRAME - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOCParts Section CABLE LIFT VALVE - SIDE ROTARY, CAB/WOCDESCRIPTION CABLE LIFT VALVE - SIDE ROTARY, CAB/WOCParts Section COMBO LIFT VALVE - SIDE ROTARY, CAB/WOCDESCRIPTION COMBO LIFT VALVE - SIDE ROTARY, CAB/WOCParts Section MIRROR BRACKETCOLLAR,CLAMP,EXHAUST,TS115A MIRROR BRACKETPOLYCARBONATE, NHTSA 115, DOOR, RH BOOM POLYCARBONATE CAB SAFETY WINDOW KITU-BOLT,3.25x5.00x.50,20NF,GR8 NON-CAB STEEL CANOPY - OPTIONALDESCRIPTION EXHAUST MOUNTDESCRIPTION OPTIONAL PUMP AND GRILL GUARD KITDESCRIPTION BRAKE VALVE SOLENOIDOIL TEMPERATURE GUAGE SOLENOID VALVE SWITCH AND WIRINGParts Section SIDE ROTARYCOMMON SECTION COMMON PARTS SECTIONASSEMBLY TABLE OF CONTENTSSECTION PAGE3301 N. Louise Ave Sioux Falls, SD PARTS ORDERING GUIDETiger Corporation 3-22-02 CABLE LIFT ASSEMBLYSide Rotary Common Section MAIN FRAME REFER TO TRACTOR PARTS SECTION CABLE LIFT ASSEMBLY3-22-02 COMBO DRAFT BEAMSide Rotary Common Section 6 COMBO DRAFT BEAM - HVY DTY ROTARY COMBO DRAFT BEAMSide Rotary Common Section 6 60” SIDE CABLE ROTARY MOWERSHIM, MOTOR MOUNT, 18 GA. AS NEEDED PLATE,GAURD,SAFETY,FRONT, RTRY60” SIDE CABLE ROTARY MOWER Side Rotary Common Section 6 72” SIDE CABLE ROTARY MOWERDESCRIPTION 72” SIDE CABLE ROTARY MOWER06504018 CURRENT MOTOR,M365-2 1/2 GEARSide Rotary Common Section 6 60” SIDE COMBO ROTARY MOWERDESCRIPTION 60” SIDE COMBO ROTARY MOWER06504011 CURRENT MOTOR,M365-2 1/4 GEAR8/26/05 60” SIDE ROTARY MOWERCURRENT MOTOR,M365-1 1/4 14-SPLINE 60” SIDE ROTARY MOWER06504016 Side Rotary Common Section 6 60” SIDE ROTARY SPINDLE AND SPACERSide Rotary Common Section 6 60” SIDE ROTARY SPINDLE AND SPACERSide Rotary Common Section 72” SIDE COMBO ROTARY MOWERDESCRIPTION 72” SIDE COMBO ROTARY MOWER06504018 CURRENT MOTOR,M365-2 1/2 GEARELBOW,#16FJX x #16MJ45 TM72” MOTOR ASSEMBLYSide Rotary Common Section 6 PAGE INTENSIONALLY LEFT BLANKSide Rotary Common Section 6 CHAIN GUARDSSIDE ROTARY CHAIN GUARDS Side Rotary Common Section 6 SIDE ROTARY CASTER WHEEL ASSEMBLYBEARING, CONE, CASTER WHEEL SIDE ROTARY CASTER WHEEL ASSEMBLYSide Rotary Common Section 6 RESERVOIR TANK FILTER ASSEMBLY28583 RESERVOIR TANK FILTER ASSEMBLYSide Rotary Common Section 6 MOWER SPINDLE ASSEMBLY - 6T1024H5BEARING ADJUSTMENT NUT - THIN MOWER SPINDLE ASSEMBLY - 6T1024H5Side Rotary Common Section 6 MOWER SPINDLE ASSEMBLYSide Rotary Common Section MOWER SPINDLE ASSEMBLYSide Rotary Common Section 6 HYDRAULIC LIFT CYLINDERHYDRAULIC LIFT CYLINDER ROTARY KNIVES AND DISKS RIM, OUTER/RR RTRY CASTER ASSY CASTER WHEEL ASSEMBLYSide Rotary Common Section 6 ROTARY MOTORSET, GEAR SHAFT ROTARY MOTOR 60” ROTARY MOTOR72” ROTARY MOTOR Side Rotary Common Section 6 HYDRO PUMP & TSR MOTOR FRONT PUMP TSR MOTORFRONT HYDRAULIC PUMP HYDRO PUMP & TSR MOTORTSR MOTOR MOTORM365-1 1/4SPLINE,SEALEDSide Rotary Common Section 6 SIDE COOLERSide Rotary Common Section 6 SIDE COOLERDESCRIPTION Side Rotary Common Section 6 2SP HUSCO - POWER BEYONDPART NO. QTY 2SP HUSCO - POWER BEYONDDESCRIPTION VALVE SECTION DOUBLE ACTING, CENTER SPRINGSide Rotary Common Section 6 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Rotary Common Section 6 2 SP HUSCO - LOAD SENSEDESCRIPTION 2 SP HUSCO - LOAD SENSESide Rotary Common Section 6 2SP HUSCO - POWER BEYONDDESCRIPTION 2SP HUSCO - POWER BEYONDPART NO. QTY Side Rotary Common Section 6 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSESide Rotary Common Section 6 2SP HUSCO - LOAD SENSEDESCRIPTION 2SP HUSCO - LOAD SENSEDESCRIPTION SOLENOID VALVE ASSEMBLY06502007 AVAILSide Rotary Common Section 6 SOLENOID BRAKE VALVE ASSEMBLYDESCRIPTION Side Rotary Common Section 6 BRAKE VALVE ASSEMBLY W/ METRI PAKDESCRIPTION BRAKE VALVE TROUBLESHOOTING SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICSide Rotary Common Section 6 TRAVEL LOCK LIFT BEAMDESCRIPTION COMBO DRAFT BEAM- REFER TO DRAFT BEAM PARTS SIDE MOWER TRAVEL LOCK COMBOSide Rotary Common Section 6 SWITCHBOX SERVICE PARTSSide Rotary Common Section 6 SWITCHBOX SCHEMATICSide Rotary Common Section Warranty Section WARRANTY SECTIONPage THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONSAFETY IS YOU ONE LAST WORDOPERATOR REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROWNER REQUIREMENTS Printed in USA Tiger Corporation