Purpose, Toshiba’s Customer Support Center | Toshiba G8000 instruction

Purpose

This manual provides information on how to safely install and operate your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary equivalent.

Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication.

Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.

© Copyright 2007 Toshiba International Corporation All rights reserved.

Printed in the U.S.A.

Toshiba’s Customer Support Center

Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System (UPS).

Toshiba Customer Support Center

8 a.m. to 5 p.m. (CST) - Monday through Friday USA Toll Free (877) 867-8773

Tel (713) 466-0277

Fax (713) 896-5212

You may also contact Toshiba by writing to:

Toshiba International Corporation

13131 West Little York Road

Houston, Texas 77041-9990

Attn: UPS Product Manager

For further information on Toshiba’s products and services, please visit our website at:

www.toshiba.com/ind

G8000 Series Installation and Operation Manual

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Toshiba G8000 operation manual Purpose, Toshiba’s Customer Support Center, Toshiba Customer Support Center

Contents

G8000 Series Page Document November Qualified Personnel only Uninterruptible Power System UPS Toshiba Customer Support Center PurposeToshiba’s Customer Support Center Toshiba International Corporation Table of Contents 11.3 Introduction General Safety Instructions SymbolsProhibited Symbol indicates do not take action Signal Words Qualified Personnel Important Safety Instructions Factory Authorized Personnel Safety Precautions Disclaimer Transporting/Unpacking General MaintenanceKeep the area arround the UPS clean Do not tilt the UPS more than 10 from upright position Do not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5G Inspection/Storage Installation Precautions Install the UPS in a controlled environmentKeep the Specified Clearance around the UPS Do not install the UPS where water may fall on it Do not block air vents Installation Precautions Environment standardPage Connect only one 1 ground wire to the earth ground terminal Wiring/ConnectionPerform wiring and connections with correct polarity Follow the torque criteria for tightening screws For 100, 150, 225KVA GND 150/225 kVA UPS Warning Labels Weight and Dimensions Model Unit Shipping 300 kVA UPS Exterior Dimensions Inches Transporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operations Transporting By Forklift Transporting UPS by Forklift Operating Precautions Storage/Operating EnvironmentPage Maintenance Precautions Qualified Personnel onlyQualified Personnel shall Disposal Do not dispose of the batteries in a fireDo not open or mutilate the batteries Installation Unpacking UPS Clearance Anchor Bolt Installation Detail Anchor Bolts UPS Wiring External Wiring Diagram Terminal Blocks and Power Cables Block Number Cable Size Tightening Torque Recommended Cable Size & Tightening Torque for 150 kVA UPS AC Input Bypass AC Output Battery Control Wires CRA-1/OL Plate #4 Bus Number Cable Size Tightening Torque Terminal Bus # Recommendation Grounding Wire External BreakersBe sure to ground the UPS as specified G8000 100 kVA G8000 150/225 kVA Control Wires Signal Name Operation 10 Connection Between UPS, Battery Cabinet & Bypass Breaker Grounding Configuration 11 Grounding Configuration with Input Neutral Grounded Grounding Configuration without input neutral Recommended Configuration for delta-input Grounding Configuration with corner-grounded delta-input 15 Grounding Configuration with CORNER-GROUNDED DELTA-INPUT Mechanical Specification UPS SpecificationsGeneral Specification Terms Specification Remarks Rated Capacity 150 kVA 225 kVA 300 kVA Electrical Specification Do not open the front cover Operator Interface UPS may not respond if the button press is too short Key-Switch and Buttons Graphic display Panel KEY-SWITCH/OPERATING Buttons 13.2 LCD/LED Indicators Graphic display Panel LCD/LED INDICAtors LCD Indicators Name Description Volt Freq .0Hz Normal DisplayAC-VO AC- I O 50% 50% DC-V BATT-V BATT- I 0A AC I/P-V Freq .0HzBYP I/P-V Freq .0Hz 32TIM Fault Display 09-09-06 LCD Scroll Abbreveations Epo and Control Power supply operating switches Operating the UPS Operation Types Pre-operational CheckPerform the pre-operational check before operating the UPS Startup Procedures Procedure to start the UPS is shown in Steps AC Vo 480 AC Io 50% Switch Power Supply UPS→Bypass Bypass LED is on Stop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 a Changing Between Float Charge and Equalize Charge Make sure that the Float Charge LED is on Make sure that the Equal Charge LED is on Troubleshooting Emergency Power Off EPOTypes of Errors Faults and Warnings Data Screen 09-09-06 LCD Fault & Warning Displays Fault Display Fault Messages Over Heat LCD Message Indication Description LCD Scroll w/ faults or warnings Button functions Do not attempt to modify or relocate the UPS Contact Toshiba in the event of malfunction or faultRestoring UPS Operation Do not open the front and/or rear panelsPage Page Industrial Division