Wayne-Dalton 46 installation instructions Rear Support Continued

Models: 46

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Rear Support Continued...

 

Rear Support Continued...

 

 

Tools Needed:

Now, lift door and check it’s balance. Adjust, if

door lifts by itself (hard to pull down) or if

 

 

door is difficult to lift (easy to pull down).

 

Anytime spring adjustments are made,

 

ratchet pawl knob must be in the upper

 

position to add/remove required number

 

of spring turns. To adjust springs, only add

 

or remove a maximum of 3/10 of a turn

 

(three teeth of ratchet wheel) at a time.

 

Both sides need to be adjusted equally on

 

double spring doors.

 

Add Spring Tension: The ratchet wheel is

 

made of 10 teeth. To add spring tension,

 

ensure the ratchet and socket is set so

 

that it will tighten counter clockwise on

 

the right hand side, and clockwise on the

 

left hand side. Place the ratchet with 5/8’

 

socket onto the winding shaft, pull down

 

to add 3/10 of a turn. Watch as three teeth

 

of the ratchet wheel pass over the pawl,

 

creating three “clicks”.

Sound Framing Members

 

 

 

 

.

PERFORATED CEILING

 

 

 

 

MAX

ANGLE - BOLTED USING (2)

 

PERFORATED

 

 

 

24”

5/16” X 1-5/8” HEX HEAD

 

CEILING ANGLE

 

 

 

 

 

LAG SCREWS TO CEILING

 

 

 

 

 

MEMBER AND PARALLEL

 

 

 

 

 

 

 

 

 

 

TO WIDTH OF DOOR. SPACE

 

 

 

 

 

LAG SCREWS NO FURTHER

 

 

 

 

 

THAN 24” APART

HORIZONTAL TRACK

 

BOLT MUST EXTEND INTO

 

 

 

 

 

 

 

 

 

 

THE TRACK TO SERVE AS

 

 

 

 

 

A ROLLER STOP

 

 

 

 

 

 

 

Sound Framing Members

 

Remove Spring Tension: To remove

spring tension, ensure the ratchet and

socket is set so that it will tighten counter

clockwise on the right hand side and

clockwise on the left hand side. It is

recommended that a regular 5/8” wrench

be used. Place the wrench onto the

winding shaft. Pull down on the wrench

to relieve pressure between the pawl and

the ratchet wheel. Push in on the pawl to

PERFORATED

ceiling ANGLE

HORIZONTAL TRACK

. MAX 24”

PERFORATED ceiling ANGLE - BOLTED USING (2) 5/16” X

1-5/8” HEX HEAD LAG SCREWS TO CEILING MEMBERS AND PARALLEL TO WIDTH OF DOOR. ATTACH VERTICAL PERFORATED CEILING ANGLE BETWEEN THE

(2) 5/16” X 1-5/8” HEX HEAD LAG SCREWS, SECURING PERFORATED CEILING ANGLE TO CEILING MEMBERS

allow the three ratchet wheel teeth to pass

by the pawl, as you carefully allow the

wrench to be rotated upward by the spring

tension. Release the pawl to allow it to

engage with the ratchet wheel.

IMPORTANT: BE PREPARED TO HOLD THE

FULL TENSION OF THE SPRING.

IMPORTANT: Do not add or remove

more than 1 spring turn from

specified amount. If the door still

does not operate easily, lower

the door into the closed position,

UNWIND SPRING(S) TO ZERO, and

recheck the following items:

1.) Check the door for level.

2.) Check the TorqueMaster® spring tube

and flagangles for level and plumb.

3.) Check the distance between the

flagangles - must be door width plus

3-3/8” to 3-1/2”.

4.) Check the counterbalance cables

for equal tension - adjust if necessary.

5.) Rewind the spring(s).

6.) Make sure door isn’t rubbing on

jambs.

NOTE: If an idrive was installed and

you have completed your rear support

installation, refer to the idrive Installation

Instructions and Owner’s Manual to

complete your idrive installation.

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Manual backgroundBOLT MUST EXTEND INTO

THE TRACK TO SERVE AS

A ROLLER STOP

PERFORATED ceiling

ANGLE

 

jamb 1/8” to 1/4”

(3) 5/16”

 

BOLTS & NUTS

permanently attached

 

 

weather seal

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Wayne-Dalton 46 installation instructions Rear Support Continued