MACHINE TROUBLESHOOTING

MACHINE TROUBLESHOOTING

 

 

ERROR

 

PROBLEM

CAUSE

CODE

SOLUTION

 

 

DELUXE

 

No power to machine

Battery disconnected

 

 

 

Check all battery cable

 

 

 

 

 

connections

 

Emergency shut-off activated

 

 

 

Reset

 

 

 

 

 

 

 

Battery cables corroded

 

 

 

Clean connections

 

Main fuse blown (Deluxe Only)

 

 

 

Replace fuse

 

 

 

 

 

 

 

Faulty key switch

 

 

 

Replace switch

 

 

 

 

 

 

Little or no propel

Low battery charge

 

 

 

Charge batteries

 

 

 

 

 

 

 

Machine turned on with pedal not in

 

 

 

Allow pedal to return to

 

 

 

 

 

neutral position

 

 

 

neutral.

 

 

 

 

 

 

 

 

 

 

 

 

 

Restart

 

 

 

 

 

 

 

 

 

 

 

 

 

Controller overheated

7802/7801

Allow cool down period

 

Loose motor connection

7800

Check wires and

 

 

 

 

 

connections from controller

 

 

 

 

 

to motor

 

Faulty throttle circuit or potentiometer

0814

Check wires and

 

 

 

 

 

connections from throttle to

 

 

 

 

 

LCD controller and

 

 

 

 

 

potentiometer resistance

 

Faulty drive reset circuit or switch

 

 

 

Check wires, connections

 

 

 

 

 

and switch

 

Faulty operator presence pedal

 

 

 

Check wires, connections

 

circuit or switch

 

 

 

and switch

 

Faulty platform circuit or switch

 

 

 

Check wires, connections

 

 

 

 

 

and switch

 

Brake over-ride engaged

 

 

 

Disengage brake over-ride

 

 

 

 

 

 

 

Faulty brake circuit or over-ride

 

 

 

Check wires, connections

 

switch

 

 

 

and switch

Machine does not change

Faulty speed control circuit or switch

 

 

 

Check wires, connections

speeds

 

 

 

 

and switch

Forward speed only

Faulty forward/reverse switch

 

 

 

Replace switch

Reverse speed only

 

 

 

 

 

Poor or no water pickup

Squeegee out of adjustment

 

 

 

Adjust squeegee

 

 

 

 

 

 

 

Debris caught on squeegee

 

 

 

Remove debris

 

 

 

 

 

 

 

Worn squeegee blades

 

 

 

Rotate or replace

 

 

 

 

 

squeegee blades

 

Vacuum hose clogged

 

 

 

Clear obstruction from

 

 

 

 

 

hose

 

Vacuum hose disconnected from

 

 

 

Reconnect vacuum hose

 

squeegee or recovery tank dome

 

 

 

 

 

Recovery tank float system dirty

 

 

 

Clean float system

 

 

 

 

 

 

 

Recovery tank not sealed

 

 

 

Place recovery tank dome

 

 

 

 

 

on tank. Replace

 

 

 

 

 

damaged gaskets

 

 

 

 

 

 

 

Foam filling recovery tank

 

 

 

Empty recovery tank. Use

 

 

 

 

 

less or different detergent.

 

 

 

 

 

Use defoamer.

4-29

86037660 CHARIOT 11/09/06

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Windsor CSE24 10060250, CSXE24 10060290 manual Machine Troubleshooting, 4-29, Error, Problem, Cause, Code, Solution, Deluxe