York DFAA, DFAH Section V: Electrical Power, One Pipe System, Two Pipe System, Solenoid Wiring

Models: DFAA DFAH

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ONE PIPE SYSTEM

107272-UIM-B-1105

Follow information provided with the burner, the fuel pump, or the calcu- lation below to determine pipe size and length.

L = Line Length in feet H = Head in feet

Q = Firing rate in GPH

3/8” (0.95 cm) line

L = (6

- 0.75 x H) / 0.0086 x Q)

1/2” (1.27 cm) line

L = (6

- 0.75 x H) / (0.00218 x Q)

If tank is above the oil pump, then use the following calculation:

3/8” (0.95 cm) line

L = (6

+ 0.75 x H) / (0.0086 x Q)

1/2” (1.27 cm) line

L = (6

+ 0.75 x H) / (0.00218 x Q)

IMPORTANT: The recommended piping configuration is a single or two pipe system that is inserted into the top of the tank as shown in Figure 17 or 18. The two pipe system should be used in applications where the oil tank is considerably lower than the burner and the oil pump keeps losing its prime. The oil line should never be connected to the bottom of the oil tank if the oil tank is outdoors. Water in the bottom of the oil will freeze in the winter causing the oil line to freeze.

ONE PIPE SYSTEM

DO NOT INSTALL BY-PASS PLUG! Connect inlet line to pump inlet. Start burner. Arrange primary burner control for continuous operation during the purging. Place a clear plastic tube on bleed valve. Open bleed valve 1 turn counterclock wise. Bleed until all air bubbles disap- pear. Tighten bleed valve securely. Hurried bleeding will impair efficient operation of unit. Refer to Figures 16 and 17.

Air

 

L = H + R

 

 

Vent

 

Fuel Unit

Fill

 

 

Pipe

 

 

Shut-Off

Oil

Inlet

Valve

Maximum

Tank

 

One Pipe (H)

 

 

 

 

Lift: 8 Ft

 

 

“R”

Primary

 

 

Filter

 

 

FIGURE 17: One-Pipe System

TWO PIPE SYSTEM

Remove 1/16” (0.16 cm) pipe by-pass plug from plastic bag attached to the unit. Remove 1/4” (0.635 cm) plug from return port. Insert by-pass plug into the return port of the oil pump. The oil pump return port loca- tion is shown in Figure 16.

Insert a 1/4” MPT x flare adaptor into the by-pass port and the inlet port. Attach the return and inlet copper lines that go to the oil tank. Start the burner. DO NOT open the bleed valve. The air in the oil lines will bleed automatically.

TABLE 8: Ratings & Physical / Electrical Data

The return line must terminate 3” to 4” above supply line in the oil tank. Failure to do this may introduce air into the system and could result in the loss of the prime. Refer to Figure 18.

 

Outside Tank Fuel Unit

L = H + R

 

Above Bottom of Tank

 

 

 

 

 

Primary

 

Air

 

Filter

 

Fuel

 

Fill

Vent

Inlet

 

Unit

 

Pipe

 

 

 

 

 

 

 

 

“H”

 

Oil

 

3” - 4”

 

Tank

 

 

 

 

 

 

 

Use Protective Plastic

 

 

“R”

Tubing in Concrete or as

 

 

 

Local Codes Require

FIGURE 18: Two-Pipe System

SOLENOID WIRING

DISCONNECT THE POWER SUPPLY BEFORE WIRING TO PRE- VENT ELECTRICAL SHOCK OR EQUIPMENT DAMAGE.

Lead wires on these devices are long enough to reach the junction box on most burner installations. Refer to Figure 19.

NOTE: Check the burner manufacturer’s installation sheets for the cor- rect solenoid wiring. All electrical wiring must be done in accordance with the local codes.

NOTE: Solenoid power requirements: 115 VAC, 0.1 Amp, 60 Hz

Bypass

Solenoid

Valve

Violet

To Power

ControlWhite

FIGURE 19: Solenoid Wiring

SECTION V: ELECTRICAL POWER

Electrical Power Connections

Field wiring to the unit must be grounded. Electric wires that are field installed shall conform to the temperature limitation for 63°F (35°C) rise wire when installed in accordance with instructions. Refer to Table 8 in these instructions for specific furnace electrical data.

Use copper conductors only.

Input

Output

Nominal

 

 

 

Burner

 

Air Temp. Rise

AFUE

Input Rate

MBH (kW)

MBH (kW)

CFM (cm)

Amps

 

HP

 

RPM

Rotation

°F (°C)

GPH (Liter / H)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66 (19.3)

53 (15.5)

1050 (29.7)

2.1

 

1/7

 

3450

CCW

45 - 75 (28 - 47)

80

0.50 (1.9)

84 (24.6)

67 (19.6)

1250 (35.4)

2.1

 

1/7

 

3450

CCW

45 - 75 (28 - 47)

80

0.65 (2.5)

Input

Max. Outlet

Blower

Max Over

-current

Total

Min. Wire

Blower Size

DFAA

DFAH

Air Temp

Size (awg) @

 

Unit

Operation Wgt.

Operation Wgt.

 

 

 

 

One Way

 

MBH (kW)

°F (°C)

Hp

Amps

75 ft. protect

 

Amps

In. (cm)

LBS/Kg

LBS/Kg

 

 

 

 

 

 

 

 

 

 

 

 

66 (19.3)

165 (74)

1/6

8.0

 

15

 

8.3

14

10 x 8 (25.4 x 20.3)

175/79.4

158/71.7

84 (24.6)

165 (74)

1/4

5.9

 

15

 

7.8

14

10 x 8 (25.4 x 20.3)

175/79.4

158/71.7

Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.

Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water.

Rotation when facing shaft end.

Unitary Products Group

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York DFAA Section V: Electrical Power, One Pipe System, Two Pipe System, Solenoid Wiring, Electrical Power Connections