Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual Supplier after leaving the building

Page 1

FOR YOUR SAFETY

Combat

 

6.

supplier after leaving the building.

 

If you smell gas:

 

®

1.

Open windows.

 

2.

DO NOT try to light any appliance.

 

3.

DO NOT use electrical switches.

 

 

4.

DO NOT use any telephone in

 

 

 

your building.

 

 

5.

Leave the building.

Cabinet Heaters

 

 

Immediately call your local gas

 

 

Follow the gas supplier’s

 

 

Installation, Commissioning,

 

 

instructions.

 

7.

If you cannot reach your gas

 

 

supplier, call the Fire Department.

Operation & Service Manual

 

 

 

 

 

WARNING

 

 

 

 

 

OIL-FIRED: Model POP-ECA 015 to 0100

Fire Hazard

GAS-FIRED:

Do not store or use petrol or other

Model PGP-ECA

flammable vapours and liquids in the

vicinity of this or any other appliance.

015 to 0100

 

Some objects will catch fire or explode

 

when placed close to heater.

 

Failure to follow these instructions can

 

result in death, injury or property

 

damage.

 

WARNING

 

 

Installer

 

 

 

 

 

 

 

Please take the time to read and understand

Improper installation, adjustment, alteration, service

 

 

these instructions prior to any installation.

or maintenance can result in death, injury or property

 

 

 

 

Installer must give a copy of this manual to the owner.

damage. Read the installation, operation and service

 

 

 

 

 

 

manual thoroughly before installing or servicing

 

 

Owner

this equipment.

 

 

 

 

 

 

 

 

 

 

Keep this manual in a safe place in order to provide

Installation must be done by a registered installer/your serviceman with necessary information. contractor qualified in the installation and service of

gas/oil-fired heating equipment or your fuel supplier.

 

Roberts-Gordon Europe Limited

 

 

Unit A, Kings Hill Business Park

 

 

Darlaston Road, Wednesbury

 

 

West Midlands,WS10 7SH UK

 

 

Telephone: +44 (0)121 506 7700

 

 

Fax: +44 (0)121 506 7701

 

 

Service Telephone: +44 (0)121 506 7709

 

Quality in Any Language™

Service Fax: +44 (0)121 506 7702

 

E-mail: uksales@rg-inc.com

 

© Copyright 2008 Roberts-Gordon LLC

E-mail: export@rg-inc.com

P/N X523 Rev G 10/08

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Contents Manual thoroughly before installing or servicing Improper installation, adjustment, alteration, serviceSupplier after leaving the building Immediately call your local gas Follow the gas supplier’sPage Roberts-Gordon LLC Page Table of Figures Page Product Approval Corrosive Chemicals Clearances to CombustiblesNational Standards and Applicable Codes Critical Considerations 3.1 Basic Information Minimum Required Installation ClearancesLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles Front View all models Side View Models 015 Dimension Data PGP & POP Internal HeatersAll models PGP & POP External Heaters Front View Side View Dimension Data PGP & POP External HeatersRear View Model 015/020/030 040 050 060/070/080 0100Vertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsMax 25 mbar 10 in WG Model 015 020 030 040 050 060 070 080 0100Max 45 mbar 18 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGLight Fuel Oil Gas Oil Data Technical Data Ecoflam Oil-Fired Burners burner reference GKerosene Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationJoint with high Rain CollarSilicon Sealer Isolated Equipment Rooms AIR Supply 7.1 Air SupplyBuilding Ventilation Distribution DuctingFuel Piping Fuel Pipes Fuel Oil Supply 8.2.1 Fuel Storage TankGravity Feed Systems 4 B. M. Oil LifterPressurised System Installation Duplex System Burner Controls Thermostat Remote ControlsPositioning Room Thermostats or Roberts-Gordon Control Remote Frost ThermostatCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Louvers Polarity Test 1 ØElectrical Checks Polarity Test 3 ØCommissioning the Burner gas heaters Initial SettingGas Supply Before Operating the HeaterDescription of Gas-Fired Heater Control Control Gas-Fired HeatersSequence of Operation Motor Starter and Thermal OverloadGas Train Circuit for Dungs Gas Valves all models Combustion Testing all models Throughput AdjusterStart Gas Valves Rate of OpeningComplete the Commissioning Pressure SwitchHigh/Low and Modulating Burners Commissioning the Burner Oil HeatersFault Display Fault Display MessagesError Diagnosis Fault ConditionsHeater Operation high/low or modulating Modulating OperationHigh/Low Operation Pull out for normal operation Press in for constant fanSimple Fault Finding all models Burner Lockout Reset ButtonSimple Fault Finding burner faults Simple Fault Finding oil fired heatersIf you smell gas 12.3 Fan/Motor Assembly Maintenance all models Burner MaintenanceHeat Exchanger Maintenance Servicing 12.1 Servicing InstructionsBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØContactor Burner ComponentsOverloads models 060 to Control Circuit Fuse 10 or 5 A, 1-1/4 long sand filledRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed