Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 Model 015 020 030 040 050 060 070 080 0100

Page 14

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL

4.4General Technical Data Table (all models) Appliance Category II 2H/L 3B/P

Model

 

015

020

 

030

 

040

 

050

060

070

 

080

0100

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical Supply*

 

 

 

230

V / 50 Hz / 1 Ø

 

 

 

400 V / 50 Hz / 3 Ø

 

Main Fan Motor Type

 

 

 

 

Direct Drive

 

 

 

 

Belt Drive

 

Motor Size

(kW)

 

0.75

 

 

 

 

2.2

1.5

 

2.2

4.0

Motor Pulley

(PCD)

 

 

 

NA

 

 

 

2 A x

2 A x 95 mm

2 A x

 

 

 

 

 

 

80 mm

106 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

Fan Pulley

(PCD)

 

 

 

NA

 

 

 

2 A x

2 A x

 

2 A x

2 A x

 

 

 

 

 

 

180 mm

180 mm

 

180 mm

180 mm

 

 

 

 

 

 

 

 

 

 

 

Start Current

(Amps)

24

24

 

28

 

21

 

21

10.2

30

 

30

35

Run Current

(Amps)

5.3

5.3

 

6.3

 

6.2

 

6.2

3.5

5.1

 

5.1

9.6

Airflow

(m3/h)

3398

3398

 

5097

 

6796

 

8495

11044

12443

 

12443

17330

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Free Blowing

(ft3/min)

2000

2000

 

3000

 

4000

 

5000

6500

7500

 

7500

10200

NOTE: *Models 40 & 50 are available with 230 V 1 Ø electrical supply as an extra cost option. A permanent uninterrupted electrical supply is required for all models.

When reading the following data tables, ensure that you are using the correct table for the burner and gas valve installed. The data tables include a burner reference letter that can be found on the heater data plate. Refer to the burner manufacturer’s instructions and the specific instructions supplement where applicable. The burner settings shown in the instructions must be used for burner settings.

4.5 Technical Data - Ecoflam ON/OFF Burners (all models - burner reference "C")

Model

 

015

 

020

 

030

040

050

060

070

080

0100

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross Heat Input

(kW)

55.5

 

73.3

 

93.2

129.9

162.0

208.0

242.0

275.2

348.5

(Btu/h) x (1000)

189.4

 

250.1

 

318.0

443.2

552.7

709.7

825.7

939.0

1189.1

 

 

 

Net Heat Input

(kW)

50.0

 

66.0

 

84.0

117.0

146.0

187.4

218.0

248.0

314.0

(Btu/h) x (1000)

170.6

 

225.2

 

286.6

399.2

498.2

639.4

743.8

846.2

1071.4

 

 

 

Heat Output

(kW)

47.4

 

61.2

 

78.4

110.2

134.5

177.7

205.3

230.4

293.4

(Btu/h) x (1000)

161.7

 

208.8

 

267.5

376.0

458.9

606.3

700.5

786.1

1001.1

 

 

 

Pressure Switch Setting

(mbar)

 

1.5

 

4.5

4.0

6.5

5.0

6.5

7.5

7.0

Flue Static Pressure

(mbar)

-0.05

 

-0.05

 

-0.09

-0.30

-0.05

-0.25

-0.17

0.10

0.45

Gas Connection

(in)

 

 

3/4"

 

 

 

 

1 1/4"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Natural Gas (G20) Data - Inlet Pressure 20 mbar (7.8 in WG)

Min 17 mbar (6.8 in WG)

Max 25 mbar (10 in WG)

 

 

 

 

 

 

 

 

 

 

 

 

Main Burner Gas Pressure

mbar

4.0

2.7

4.2

4.8

7.7

5.2

 

7.1

9.5

10.0

Start Gas Pressure

mbar

NA

NA

NA

1.8

2.8

0.9

 

1.1

1.7

3.4

Gas Rate

(m3/h)

5.3

7.0

8.9

12.4

15.4

19.8

 

23.1

26.2

33.2

(ft3/h)

187

247

314

438

546

701

 

816

928

1175

Start Gas Orifice

(mm dia)

 

 

 

5.0

6.0

7.0

 

7.0

7.0

 

Burner Type

 

AZUR 60

BLU 120

BLU 120

BLU 170

BLU 250R

BLU 250

BLU 250

BLU 250S

BLU 350

Burner Head

 

S

S

S

S

S

S

 

S

S

S

Burner Head Setting

(mm)

0

10

11

15

14

24

 

24

24

21

Air Setting

 

2.6

4.2

6

2.2

3.5

2.9

 

3.6

1.4

1.6

Valve Type Main Gas

 

 

MBDLE

 

MBDLE

 

 

MBDLE

 

MBDLE

 

 

405

 

407

 

 

410

 

412

 

 

 

 

 

 

 

Valve Type Start Gas

 

 

NA

 

 

 

S.I.T. 0 832 051

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LPG Gas Propane (G31) Data - Inlet Pressure 37 mbar (14.6 in WG)

Min 25 mbar (10 in WG)

Max 45 mbar (18 in WG)

 

 

 

 

 

 

 

 

 

 

 

 

Main Burner Gas Pressure

mbar

4.2

3.3

4.6

 

4.8

7.5

5.8

7.8

12.0

7.6

Start Gas Pressure

mbar

NA

NA

NA

 

1.6

2.5

0.8

1.0

1.5

3.1

Gas Rate

(m3/h)

2.1

2.8

3.5

 

4.9

6.1

7.8

9.1

10.4

13.1

(kg/h)

3.9

5.1

6.5

 

9.1

11.3

14.5

16.9

19.2

24.3

 

 

Start Gas Orifice

(mm dia)

 

 

 

 

5.0

6.0

7.0

7.0

7.0

 

Main Gas Orifice

(mm dia)

8.5

10.0

10.0

 

14.5

14.5

14.5

14.5

14.5

 

Burner Type

 

AZUR

BLU

BLU

 

BLU

BLU

BLU

BLU

BLU

BLU

 

60 AH

120 AH

120 AH

 

170 AH

250R AH

250 AH

250 AH

250S AH

350 AH

 

 

 

Burner Head

 

S

S

S

 

S

S

S

S

S

LPG

Burner Head Setting

(mm)

0

10

13

 

15

14

24

24

24

20

Air Setting

 

3.0

4.8

6.6

 

2.6

4.5

3.1

4.2

1.6

1.8

Valve Type Main Gas

 

 

MBDLE

 

 

MBDLE

 

MBDLE

 

MBDLE

 

 

405

 

 

407

 

410

 

412

 

 

 

 

 

 

 

Valve Type Start Gas

 

 

NA

 

 

 

 

S.I.T. 0 832 051

 

 

NOTE: For adjustment of head setting, see Ecoflam Instructions

8

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Contents Supplier after leaving the building Improper installation, adjustment, alteration, serviceManual thoroughly before installing or servicing Immediately call your local gas Follow the gas supplier’sPage Roberts-Gordon LLC Page Table of Figures Page Product Approval National Standards and Applicable Codes Clearances to CombustiblesCorrosive Chemicals Location and Suspension All models Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information VentilationInstallation Clearances and Clearances to Combustibles All models Dimension Data PGP & POP Internal HeatersFront View all models Side View Models 015 Rear View Dimension Data PGP & POP External HeatersPGP & POP External Heaters Front View Side View Model 015/020/030 040 050 060/070/080 0100Outlet Spigot Dimensions Vertical and Horizontal Heaters Air Outlet Spigots top viewMax 45 mbar 18 in WG Model 015 020 030 040 050 060 070 080 0100Max 25 mbar 10 in WG Min 17 mbar 6.8 in WG Max 25 mbar 10 in WG Maximum Gross Heat InputKerosene Data Technical Data Ecoflam Oil-Fired Burners burner reference GLight Fuel Oil Gas Oil Data Heater Installation 5.1 General HandlingTypical Installation of a Oil-Fired Cabinet Heater Flue Installation 6.1 Flue Installation Flue TerminationSilicon Sealer Rain CollarJoint with high Building Ventilation AIR Supply 7.1 Air SupplyIsolated Equipment Rooms Distribution DuctingFuel Piping Gravity Feed Systems Fuel Oil Supply 8.2.1 Fuel Storage TankFuel Pipes 4 B. M. Oil LifterPressurised System Installation Duplex System Positioning Room Thermostats or Roberts-Gordon Control Remote ControlsBurner Controls Thermostat Remote Frost ThermostatCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing CCH Wiring Diagram Gas Models 15-30 horizontal mounting GAS Burner 7-WAY PlugCCH Wiring Diagram Oil Models 15-30 horizontal mounting OIL Burner 6-WAY PlugCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Electrical Checks Polarity Test 1 ØLouvers Polarity Test 3 ØGas Supply Initial SettingCommissioning the Burner gas heaters Before Operating the HeaterSequence of Operation Control Gas-Fired HeatersDescription of Gas-Fired Heater Control Motor Starter and Thermal OverloadGas Train Circuit for Dungs Gas Valves all models Start Gas Valves Throughput AdjusterCombustion Testing all models Rate of OpeningHigh/Low and Modulating Burners Pressure SwitchComplete the Commissioning Commissioning the Burner Oil HeatersError Diagnosis Fault Display MessagesFault Display Fault ConditionsHigh/Low Operation Modulating OperationHeater Operation high/low or modulating Pull out for normal operation Press in for constant fanSimple Fault Finding burner faults Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding oil fired heatersIf you smell gas Heat Exchanger Maintenance Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models Servicing 12.1 Servicing InstructionsConversion Between Fuels 13.1 General Burner ConversionConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Troubleshooting for Flame Supervision System Oil-Fired Gas-FiredTroubleshooting for Solenoid Valves Circuit Troubleshooting for Main Fan Circuit 1 ØTroubleshooting for Main Fan 3 Ø Conduct Commissioning procedure as on Page 33, SectionOverloads models 060 to Burner ComponentsContactor Control Circuit Fuse 10 or 5 A, 1-1/4 long sand filledRoberts Gordon Spare Parts List Description 015 020 030 040 050 060 070 080 0100Page Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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