Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 Control Gas-Fired Heaters, Sequence of Operation

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SECTION 10: COMMISSIONING

3. Check gas flow rate at gas meter.

10.3 Control - Gas-Fired Heaters

For High/Low and modulating burners, follow the general sequence as described below and also have extra functional stages related to air damper positions. Refer to the burner manufacturers instructions for further detail. Gas burners have only one pressure switch, which is configured to cover combustion air and reaction to increases in combustion chamber pressure.

10.3.1 Description of Gas-Fired Heater Control

The gas fired burner fitted to all COMBAT® cabinet heaters is controlled by a full sequence plug-in control. This control ensures the safe start and stop sequence and also monitors the safe presence of a flame and burner air pressure.

Models 015 - 030 are wired for direct ignition of the main flame. All other models are wired for ignition of a start gas flame as the first stage and then the main gas flame as the second stage.

10.3.2 Sequence of Operation

1.With the external controls on calling for heat, and the pressure switch at rest, the burner fan will switch on after the control does a "self check".

NOTE: If the pressure switch contacts (normally closed) are open, the heater will not start.

2.The combustion air fan turns on and the pres- sure switch contacts close within the next 5 seconds to indicate sufficient combustion air or lockout will occur.

3.The sequence continues with a purge period with the burner fan running.

4.The electrical ignition switches ON at the end of the purge period.

5.The start gas valve opens (main gas valve for 015 - 030) and once a flame has been estab- lished, this remains open until close down. The flame probe is now continuously monitoring for the safe presence of flame.

6.Five seconds later, the electric ignition turns off, leaving the start gas flame to be proved as sta- ble.

7.The start gas runs for ten seconds, then the main gas valve opens. The control is now in its normal run position

Figure 14: Gas-Fired Heater Control Box Sequence

Thermostat

Motor

Pressure Switch

Transformer

Gas Valve

Ionization Probe

+

30 s

 

3 s

+

 

 

2 s

 

 

 

 

 

 

 

 

 

Necessary Input Signal

Output Signal of the Device

10.3.3 Motor Starter and Thermal Overload

On belt-driven models, the motor is controlled by a direct on-line contactor starter fitted with thermal overload protection. If the thermal overload operates, the main fan will not run. To reset, press the reset button on the overload unit.

NOTE: For models with a 5.5 kW motor or larger, the direct on-line starter will be replaced by a automatic starter.

The overload should be set to indicate approximately 0.2 A above the normal running current of the heater. See Page 8, Section 4.4.

10.3.4 Burners

For details of the packaged burners, see the manufacturer’s instructions and Page 8, Section 4.5 through Page 9, Section 4.6. When reading the data tables, ensure that the correct table for the burner and gas valve installed is being used. The data tables are listed under a burner reference letter which can be found on the heater data plate.

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Contents Manual thoroughly before installing or servicing Improper installation, adjustment, alteration, serviceSupplier after leaving the building Immediately call your local gas Follow the gas supplier’sPage Roberts-Gordon LLC Page Table of Figures Page Product Approval National Standards and Applicable Codes Clearances to CombustiblesCorrosive Chemicals Critical Considerations 3.1 Basic Information Minimum Required Installation ClearancesLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles All models Dimension Data PGP & POP Internal HeatersFront View all models Side View Models 015 PGP & POP External Heaters Front View Side View Dimension Data PGP & POP External HeatersRear View Model 015/020/030 040 050 060/070/080 0100Vertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsMax 45 mbar 18 in WG Model 015 020 030 040 050 060 070 080 0100Max 25 mbar 10 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGKerosene Data Technical Data Ecoflam Oil-Fired Burners burner reference GLight Fuel Oil Gas Oil Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationSilicon Sealer Rain CollarJoint with high Isolated Equipment Rooms AIR Supply 7.1 Air SupplyBuilding Ventilation Distribution DuctingFuel Piping Fuel Pipes Fuel Oil Supply 8.2.1 Fuel Storage TankGravity Feed Systems 4 B. M. Oil LifterPressurised System Installation Duplex System Burner Controls Thermostat Remote ControlsPositioning Room Thermostats or Roberts-Gordon Control Remote Frost ThermostatCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Louvers Polarity Test 1 ØElectrical Checks Polarity Test 3 ØCommissioning the Burner gas heaters Initial SettingGas Supply Before Operating the HeaterDescription of Gas-Fired Heater Control Control Gas-Fired HeatersSequence of Operation Motor Starter and Thermal OverloadGas Train Circuit for Dungs Gas Valves all models Combustion Testing all models Throughput AdjusterStart Gas Valves Rate of OpeningComplete the Commissioning Pressure SwitchHigh/Low and Modulating Burners Commissioning the Burner Oil HeatersFault Display Fault Display MessagesError Diagnosis Fault ConditionsHeater Operation high/low or modulating Modulating OperationHigh/Low Operation Pull out for normal operation Press in for constant fanSimple Fault Finding all models Burner Lockout Reset ButtonSimple Fault Finding burner faults Simple Fault Finding oil fired heatersIf you smell gas 12.3 Fan/Motor Assembly Maintenance all models Burner MaintenanceHeat Exchanger Maintenance Servicing 12.1 Servicing InstructionsBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØContactor Burner ComponentsOverloads models 060 to Control Circuit Fuse 10 or 5 A, 1-1/4 long sand filledRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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