Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual Flue Installation 6.1 Flue Installation

Page 19

SECTION 6: FLUE INSTALLATION

SECTION 6: FLUE INSTALLATION 6.1 Flue Installation

WARNING

Fire Hazard

Some objects will catch fire or explode when placed close to heater.

Keep all flammable objects, liquids and vapours the required distance away from the heater.

Failure to follow these instructions can result in death, injury or property damage.

Flues must be correctly sized for the model. See Page 5, Section 4.1. Flues should be assembled as

on Page 13, Figure 4 and Figure 5 and Page 14,

Figure 6 through Page 14, Figure 9. The joints between the flue and the roof or wall must be properly sealed. If the flue passes through a wall or ceiling of combustible material it must be enclosed by a sleeve of non-combustible material and be separated from the sleeve by at least a 25 mm air gap.

Flues must be adequately supported so that the heater does not bear the weight of the flue.

For straight and offset flue termination See Page 13, Figure 4 and Figure 5.

90° bends and horizontal pipe must not be used in flues except for the immediate connection to horizontally mounted heaters (1 m max). 135°

bends are used to offset the flue as in Figure 5.

If condensation is likely to occur in the flue, then provision should be made for drainage.

Figure 4: Flue Termination

Figure 5: Offset Flues with 135° bends

Flues up to 200 mm dia. are fitted with Bird Screens, over 200 mm with a Rain Cap.

1 m

*1 m

Minimum

Minimum Nearby

 

Structure

*Less than

 

2.5 m

 

Roof

 

Use adequate

 

support to

 

prevent heater

*If the point

from carrying

the weight of

of roof

the flue.

intersection

 

is within 2.5 m

 

of a nearby

 

structure, the

 

flue must

 

terminate

 

at least

Wall

1 m above

that structure.

 

1 m

Minimum Total

Minimum

1m +

above roof

(0.5m for each 135° bend) +

 

(1m for each 0.33m of flue

 

running in the 135° direction)

Use adequate

Roof

 

support to

 

prevent heater

 

from carrying

 

the weight of

 

the flue.

 

135°

 

Wall

13

Image 19
Contents Immediately call your local gas Follow the gas supplier’s Improper installation, adjustment, alteration, serviceManual thoroughly before installing or servicing Supplier after leaving the buildingPage Roberts-Gordon LLC Page Table of Figures Page Product Approval Corrosive Chemicals Clearances to CombustiblesNational Standards and Applicable Codes Ventilation Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Location and Suspension All modelsInstallation Clearances and Clearances to Combustibles Front View all models Side View Models 015 Dimension Data PGP & POP Internal HeatersAll models Model 015/020/030 040 050 060/070/080 0100 Dimension Data PGP & POP External HeatersPGP & POP External Heaters Front View Side View Rear ViewVertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsMax 25 mbar 10 in WG Model 015 020 030 040 050 060 070 080 0100Max 45 mbar 18 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WG Light Fuel Oil Gas Oil Data Technical Data Ecoflam Oil-Fired Burners burner reference G Kerosene Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationJoint with high Rain CollarSilicon Sealer Distribution Ducting AIR Supply 7.1 Air SupplyIsolated Equipment Rooms Building VentilationFuel Piping 4 B. M. Oil Lifter Fuel Oil Supply 8.2.1 Fuel Storage TankFuel Pipes Gravity Feed SystemsPressurised System Installation Duplex System Remote Frost Thermostat Remote ControlsBurner Controls Thermostat Positioning Room Thermostats or Roberts-Gordon ControlCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Polarity Test 3 Ø Polarity Test 1 ØLouvers Electrical ChecksBefore Operating the Heater Initial SettingCommissioning the Burner gas heaters Gas SupplyMotor Starter and Thermal Overload Control Gas-Fired HeatersDescription of Gas-Fired Heater Control Sequence of OperationGas Train Circuit for Dungs Gas Valves all models Rate of Opening Throughput AdjusterCombustion Testing all models Start Gas ValvesCommissioning the Burner Oil Heaters Pressure SwitchComplete the Commissioning High/Low and Modulating BurnersFault Conditions Fault Display MessagesFault Display Error DiagnosisPull out for normal operation Press in for constant fan Modulating OperationHeater Operation high/low or modulating High/Low OperationSimple Fault Finding oil fired heaters Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding burner faultsIf you smell gas Servicing 12.1 Servicing Instructions Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models Heat Exchanger MaintenanceBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØControl Circuit Fuse 10 or 5 A, 1-1/4 long sand filled Burner ComponentsContactor Overloads models 060 toRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed