Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual OIL Burner 6-WAY Plug

Page 29

SECTION 9: WIRING AND ELECTRICAL INFORMATION

9.6 CCH Wiring Diagram Oil Models 15-30 (horizontal mounting)

OIL BURNER 6-WAY PLUG

 

 

L1

 

L1

 

 

 

 

 

PACKAGED

 

 

 

 

 

 

 

 

BURNER

 

 

 

 

 

Red / White

 

 

 

N

 

N

 

 

Blue

 

 

 

 

 

 

 

 

 

 

 

 

BURNER RUN SIGNAL

T1

 

T1

 

 

 

 

 

OUTPUTS

LOCKOUT RESET SIGNAL

T2

 

T2

 

 

R1 COIL 240v

 

 

 

 

 

 

 

 

 

FROM

LOCKOUT SIGNAL

S3

 

S3

 

 

2

7

 

BURNER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red / White

 

3

1

 

 

 

 

8

Red / White

 

 

 

 

 

REMOTE LOCKOUT

7

/ White

/ White

/ White

 

 

RESET

 

 

 

 

 

 

6

 

 

N

 

5

 

 

Red

Red

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REMOTE LOCKOUT

FOR BURNERS WITH

 

 

 

 

 

 

 

LAMP 230V

SATRONIC CONTROL BOX

 

 

 

FAN / LIMIT STAT

 

 

(OIL-FIRED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red / White

 

 

 

 

 

 

 

 

 

FAN

LIMIT

 

 

 

 

 

 

 

 

/ White

Red

 

 

 

4

 

 

 

 

Red

 

 

 

 

 

 

 

 

 

 

 

TIME/TEMPERATURE

 

3

 

 

 

 

Red / White

 

 

 

 

 

 

 

 

 

 

 

CONTROLS

 

2

Red / White

 

 

10 A

 

 

 

 

 

 

 

 

 

FAN CONTROL

 

1

 

 

 

 

Brown

 

 

 

 

 

 

 

 

 

 

(OPTIONAL)

 

 

 

 

 

 

 

 

 

L1

 

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L2

1 mm2 Ø RED TRI RATED FLEX CABLE

 

 

230 V 50 Hz

 

 

 

 

 

 

MAIN FAN

 

 

L3

 

 

 

 

MOTOR

 

 

1 PH SUPPLY

 

 

 

 

 

 

 

 

 

 

N

Blue

 

 

 

 

 

 

 

 

 

 

Blue

 

 

 

MAIN TERMINALS

IN CONTROL PANEL

NOTE:

Any of the original wire supplied with the heater must be replaced with wiring material having a temperature rating of at least 105°C and 600 V.

23

Image 29
Contents Manual thoroughly before installing or servicing Improper installation, adjustment, alteration, serviceSupplier after leaving the building Immediately call your local gas Follow the gas supplier’sPage Roberts-Gordon LLC Page Table of Figures Page Product Approval National Standards and Applicable Codes Clearances to CombustiblesCorrosive Chemicals Critical Considerations 3.1 Basic Information Minimum Required Installation ClearancesLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles All models Dimension Data PGP & POP Internal HeatersFront View all models Side View Models 015 PGP & POP External Heaters Front View Side View Dimension Data PGP & POP External HeatersRear View Model 015/020/030 040 050 060/070/080 0100Vertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsMax 45 mbar 18 in WG Model 015 020 030 040 050 060 070 080 0100Max 25 mbar 10 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGKerosene Data Technical Data Ecoflam Oil-Fired Burners burner reference GLight Fuel Oil Gas Oil Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationSilicon Sealer Rain CollarJoint with high Isolated Equipment Rooms AIR Supply 7.1 Air SupplyBuilding Ventilation Distribution DuctingFuel Piping Fuel Pipes Fuel Oil Supply 8.2.1 Fuel Storage TankGravity Feed Systems 4 B. M. Oil LifterPressurised System Installation Duplex System Burner Controls Thermostat Remote ControlsPositioning Room Thermostats or Roberts-Gordon Control Remote Frost ThermostatCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Louvers Polarity Test 1 ØElectrical Checks Polarity Test 3 ØCommissioning the Burner gas heaters Initial SettingGas Supply Before Operating the HeaterDescription of Gas-Fired Heater Control Control Gas-Fired HeatersSequence of Operation Motor Starter and Thermal OverloadGas Train Circuit for Dungs Gas Valves all models Combustion Testing all models Throughput AdjusterStart Gas Valves Rate of OpeningComplete the Commissioning Pressure SwitchHigh/Low and Modulating Burners Commissioning the Burner Oil HeatersFault Display Fault Display MessagesError Diagnosis Fault ConditionsHeater Operation high/low or modulating Modulating OperationHigh/Low Operation Pull out for normal operation Press in for constant fanSimple Fault Finding all models Burner Lockout Reset ButtonSimple Fault Finding burner faults Simple Fault Finding oil fired heatersIf you smell gas 12.3 Fan/Motor Assembly Maintenance all models Burner MaintenanceHeat Exchanger Maintenance Servicing 12.1 Servicing InstructionsBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØContactor Burner ComponentsOverloads models 060 to Control Circuit Fuse 10 or 5 A, 1-1/4 long sand filledRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.