Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual

Page 36

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL

9.13 CCH Wiring Diagram Gas Models 60-100 (horizontal mounting)

 

FOR GAS BURNER

 

T1 IS NOT USED

 

B4 = BURNER RUN TO R1 COIL

GAS BURNER 7-WAY PLUG

ALL OTHER WIRES SAME AS OIL

BURNER

 

 

L1

PACKAGED

 

 

BURNER

 

 

 

 

N

 

 

T1

 

LOCKOUT SIGNAL

T2

 

 

OUTPUTS

LOCKOUT RESET SIGNAL

S3

 

FROM

BURNER RUN SIGNAL

B4

BURNER

 

 

L1

Red / White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T1 N

 

T2

 

 

 

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red / White

 

 

 

R1 COIL 240v

 

B4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red / White

 

 

 

 

2

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

1

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Blue

REMOTE LOCKOUT

7

 

 

 

 

RESET

 

 

 

 

 

 

 

 

6

 

White

White

 

N

 

5

 

 

 

 

 

 

 

 

 

 

/

/

 

REMOTE LOCKOUT

FOR BURNERS WITH

 

Red

Red

 

LAMP 230 V

LANDIS & STEFA

 

 

 

FAN / LIMIT STAT

 

CONTROL BOX

 

 

 

 

 

 

 

 

 

 

(GAS-FIRED)

 

 

 

Red / White

 

 

 

 

 

 

FAN

LIMIT

 

 

 

 

 

White

White

 

 

4

 

 

Red /

Red /

TIME/TEMPERATURE

 

3

 

 

Red / White

 

CONTROLS

 

 

 

 

10 A

 

 

 

2

 

Red / White

 

 

 

 

 

 

FAN CONTROL

 

 

 

 

 

 

(OPTIONAL)

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red

 

 

 

 

L1

 

CONTACTOR

 

 

 

 

Red

 

Red / White

 

 

 

L2

 

 

MAIN

400 V 50 Hz

 

Red

 

 

 

 

 

Black

FAN

3 PH SUPPLY

 

 

 

L3

Red

 

Brown

 

MOTOR

 

 

 

 

 

Grey

 

 

 

 

 

 

 

 

N

Blue

R1

 

 

 

 

 

 

 

 

 

 

 

Blue

 

 

 

 

 

1 mm2 Ø RED TRI RATED FLEX CABLE

 

 

MAIN TERMINALS

 

 

 

 

IN CONTROL PANEL

 

 

 

NOTE:

Any of the original wire supplied with the heater must be replaced with wiring material having a temperature rating of at least 105°C and 600 V.

30

Image 36
Contents Improper installation, adjustment, alteration, service Manual thoroughly before installing or servicingSupplier after leaving the building Immediately call your local gas Follow the gas supplier’sPage Roberts-Gordon LLC Page Table of Figures Page Product Approval Clearances to Combustibles Corrosive ChemicalsNational Standards and Applicable Codes Minimum Required Installation Clearances Critical Considerations 3.1 Basic InformationLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles Dimension Data PGP & POP Internal Heaters Front View all models Side View Models 015All models Dimension Data PGP & POP External Heaters PGP & POP External Heaters Front View Side ViewRear View Model 015/020/030 040 050 060/070/080 0100Outlet Spigot Dimensions Vertical and Horizontal Heaters Air Outlet Spigots top viewModel 015 020 030 040 050 060 070 080 0100 Max 25 mbar 10 in WGMax 45 mbar 18 in WG Min 17 mbar 6.8 in WG Max 25 mbar 10 in WG Maximum Gross Heat InputTechnical Data Ecoflam Oil-Fired Burners burner reference G Light Fuel Oil Gas Oil DataKerosene Data Heater Installation 5.1 General HandlingTypical Installation of a Oil-Fired Cabinet Heater Flue Installation 6.1 Flue Installation Flue TerminationRain Collar Joint with highSilicon Sealer AIR Supply 7.1 Air Supply Isolated Equipment RoomsBuilding Ventilation Distribution DuctingFuel Piping Fuel Oil Supply 8.2.1 Fuel Storage Tank Fuel PipesGravity Feed Systems 4 B. M. Oil LifterPressurised System Installation Duplex System Remote Controls Burner Controls ThermostatPositioning Room Thermostats or Roberts-Gordon Control Remote Frost ThermostatCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing CCH Wiring Diagram Gas Models 15-30 horizontal mounting GAS Burner 7-WAY PlugCCH Wiring Diagram Oil Models 15-30 horizontal mounting OIL Burner 6-WAY PlugCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Polarity Test 1 Ø LouversElectrical Checks Polarity Test 3 ØInitial Setting Commissioning the Burner gas heatersGas Supply Before Operating the HeaterControl Gas-Fired Heaters Description of Gas-Fired Heater ControlSequence of Operation Motor Starter and Thermal OverloadGas Train Circuit for Dungs Gas Valves all models Throughput Adjuster Combustion Testing all modelsStart Gas Valves Rate of OpeningPressure Switch Complete the CommissioningHigh/Low and Modulating Burners Commissioning the Burner Oil HeatersFault Display Messages Fault DisplayError Diagnosis Fault ConditionsModulating Operation Heater Operation high/low or modulatingHigh/Low Operation Pull out for normal operation Press in for constant fanBurner Lockout Reset Button Simple Fault Finding all modelsSimple Fault Finding burner faults Simple Fault Finding oil fired heatersIf you smell gas Burner Maintenance 12.3 Fan/Motor Assembly Maintenance all modelsHeat Exchanger Maintenance Servicing 12.1 Servicing InstructionsConversion Between Fuels 13.1 General Burner ConversionConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Troubleshooting for Flame Supervision System Oil-Fired Gas-FiredTroubleshooting for Solenoid Valves Circuit Troubleshooting for Main Fan Circuit 1 ØTroubleshooting for Main Fan 3 Ø Conduct Commissioning procedure as on Page 33, SectionBurner Components ContactorOverloads models 060 to Control Circuit Fuse 10 or 5 A, 1-1/4 long sand filledRoberts Gordon Spare Parts List Description 015 020 030 040 050 060 070 080 0100Page Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.