Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 Burner Lockout Reset Button, To Turn the Heater Off

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SECTION 11: USER INSTRUCTIONS

Explosion Hazard

If control locks out, do not make more than 3 attempts to restart the heater.

Dangerous fuel mixtures can build up.

The fault must be traced and repaired by a registered installer or service engineer.

Failure to follow these instructions can result in death, injury or property damage.

11.2.2 Burner Lockout Reset Button

The red warning light built into the burner control box will illuminate when the control has gone to lockout. This may be caused by flame failure. Wait one minute then press the reset button.

11.3Lighting Instructions (all models) 11.3.1 To Turn On Heater

1. Ensure that the electrical and gas supplies to the heater are on. Check that the on-site con- trols are “ON”.

NOTE: The thermostat setting must be above the ambient temperature for the heater to operate.

2.The automatic firing sequence will begin as described on Page 40, Figure 19. The heater will now operate automatically under the control of the on-site controls. Following long shut down periods, the control may go to lockout. See Page 41, Section 11.2.2.

11.3.2 To Turn the Heater Off

Set the installed remote controls to the “OFF” position or turn down the remote thermostat below the ambient temperature.

The burner will turn off immediately.

The fan will continue to run for a few minutes. To restart, turn the remote control to “ON".

If the heater will remain off for a long period of time, when the main fan(s) have stopped, turn off the fuel supply valve and main electrical isolator. To restart open the fuel supply valve and follow the instructions in Section 11.3.1.

11.4 Simple Fault Finding (all models)

Some possible reasons for the heater not operating are:

1.Gas supply not turned ON.

2.Electricity supply not turned ON.

3.The time and/or temperature controls are not ON.

4.The Limit Thermostat may have operated. This may be caused by an interruption of the electri- cal supply or failure of the distribution fan.

5.The burner supply plug has been discon-

nected.

If the Limit Thermostat persistently operates, there is a fault which must be investigated by a contractor qualified in the installation and service of gas or oil- fired heating equipment.

NOTE: If the main fan runs continuously, the white button (Figure 20) may have been pressed in - make sure it is pulled out. Alternatively, if a remote fan switch is fitted it may be in the ON position.

11.4.1 Simple Fault Finding (burner faults)

If the burner fails to ignite for any reason, it will go to lockout. This will be indicated by the red light on the heater or at the remote indicator (if fitted).

1.Press in and release the lockout reset button on the burner or, if fitted, the remote reset.

Lockout should not occur during normal operation of the heater and indicates there is a fault condition which must be corrected.

11.4.2 Simple Fault Finding (oil fired heaters)

Make sure the appliance fuel valve is open and there is oil in the tank. If the fuel tank or lines have run dry, the fuel system will need to be vented. For venting oil-fired heaters, See Page 38, Section 10.6 through Section 10.7.5.

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Contents Immediately call your local gas Follow the gas supplier’s Improper installation, adjustment, alteration, serviceManual thoroughly before installing or servicing Supplier after leaving the buildingPage Roberts-Gordon LLC Page Table of Figures Page Product Approval National Standards and Applicable Codes Clearances to CombustiblesCorrosive Chemicals Ventilation Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Location and Suspension All modelsInstallation Clearances and Clearances to Combustibles All models Dimension Data PGP & POP Internal HeatersFront View all models Side View Models 015 Model 015/020/030 040 050 060/070/080 0100 Dimension Data PGP & POP External HeatersPGP & POP External Heaters Front View Side View Rear ViewVertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsMax 45 mbar 18 in WG Model 015 020 030 040 050 060 070 080 0100Max 25 mbar 10 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGKerosene Data Technical Data Ecoflam Oil-Fired Burners burner reference GLight Fuel Oil Gas Oil Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationSilicon Sealer Rain CollarJoint with high Distribution Ducting AIR Supply 7.1 Air SupplyIsolated Equipment Rooms Building VentilationFuel Piping 4 B. M. Oil Lifter Fuel Oil Supply 8.2.1 Fuel Storage TankFuel Pipes Gravity Feed SystemsPressurised System Installation Duplex System Remote Frost Thermostat Remote ControlsBurner Controls Thermostat Positioning Room Thermostats or Roberts-Gordon ControlCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Polarity Test 3 Ø Polarity Test 1 ØLouvers Electrical ChecksBefore Operating the Heater Initial SettingCommissioning the Burner gas heaters Gas SupplyMotor Starter and Thermal Overload Control Gas-Fired HeatersDescription of Gas-Fired Heater Control Sequence of OperationGas Train Circuit for Dungs Gas Valves all models Rate of Opening Throughput AdjusterCombustion Testing all models Start Gas ValvesCommissioning the Burner Oil Heaters Pressure SwitchComplete the Commissioning High/Low and Modulating BurnersFault Conditions Fault Display MessagesFault Display Error DiagnosisPull out for normal operation Press in for constant fan Modulating OperationHeater Operation high/low or modulating High/Low OperationSimple Fault Finding oil fired heaters Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding burner faultsIf you smell gas Servicing 12.1 Servicing Instructions Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models Heat Exchanger MaintenanceBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØControl Circuit Fuse 10 or 5 A, 1-1/4 long sand filled Burner ComponentsContactor Overloads models 060 toRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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