Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual Roberts-Gordon LLC

Page 3

TABLE OF CONTENTS

 

SECTION 1: Heater Safety

2

SECTION 2: Installer Responsibility

2

2.1

Clearances to Combustibles

2

2.2

Corrosive Chemicals

2

2.3

National Standards and Applicable Codes

2

SECTION 3: Critical Considerations

3

3.1

Basic Information

3

3.2

Location and Suspension

3

3.3

Minimum Required Installation Clearances

3

3.4

Clearances to Combustibles

3

3.5

Ventilation

3

3.6

Fuel Supply

3

3.7

Electrical Supply

3

3.8

Flue

3

SECTION 4: Specifications

5

4.1

PGP & POP Internal Heaters

5

4.2

PGP & POP External Heaters

6

4.3

Air Outlet and Flue Arrangements

7

4.4

General Technical Data Table (all models)

 

 

Appliance Category II 2H/L 3B/P

8

4.5

Technical Data - Ecoflam ON/OFF Burners

 

 

(all models - burner reference "C")

8

4.6

Technical Data - Ecoflam Modulating Burners

 

 

(all models - burner reference "H")

9

4.7

Technical Data - Ecoflam Oil-Fired Burners

 

 

(burner reference "G")

10

SECTION 5: Heater Installation

11

5.1

General

11

5.2

Handling

11

SECTION 6: Flue Installation

13

6.1

Flue Installation

13

SECTION 7: Air Supply

15

7.1 Air Supply

15

7.2 Isolated Equipment Rooms

15

7.3 Building Ventilation

15

7.4 Distribution Ducting

15

7.5 Return Air Ducting

15

SECTION 8: Fuel Piping

16

8.1

Connections

16

8.2

Fuel Oil Supply

17

SECTION 9: Wiring and Electrical Information

19

9.1

Electrical Supply

19

9.2

Remote Controls

19

9.3

CCH Wiring Diagram Gas Models 15-30

 

 

(floor standing)

20

9.4

CCH Wiring Diagram Oil Models 15-30

 

 

(floor standing)

21

9.5

CCH Wiring Diagram Gas Models 15-30

 

 

(horizontal mounting)

22

9.6

CCH Wiring Diagram Oil Models 15-30

 

 

(horizontal mounting)

23

9.7

CCH Wiring Diagram Gas Models 40-50

 

 

(floor standing)

24

9.8

CCH Wiring Diagram Oil Models 40-50

 

 

(floor standing)

25

9.9

CCH Wiring Diagram Gas Models 40-50

 

 

(horizontal mounting)

26

9.10 CCH Wiring Diagram Oil Models 40-50

 

 

(horizontal mounting)

27

9.11 CCH Wiring Diagram Gas Models 60-100

 

 

(floor standing)

28

9.12

CCH Wiring Diagram Oil Models 60-100

 

 

(floor standing)

29

9.13

CCH Wiring Diagram Gas Models 60-100

 

 

(horizontal mounting)

30

9.14

CCH Wiring Diagram Oil Models 60-100

 

 

(horizontal mounting)

31

9.15

Final Connections to Ecoflam HIGH/LOW or

 

 

Modulating Burners (all models)

32

SECTION 10: Commissioning

33

10.1

Pre-Commission Checks

33

10.2

Commissioning the Burner (gas heaters)

34

10.3

Control - Gas-Fired Heaters

35

10.4

Gas Valves

37

10.5

Combustion Testing (all models)

37

10.6

Commissioning the Burner (Oil Heaters)

38

10.7

Control - Oil-Fired Heaters

38

10.8

Turning Off the Heater (all models)

39

10.9

External Controls

39

10.10 Instruction to the User

39

SECTION 11: User Instructions

40

11.1 User Instructions

40

11.2 Common User Controls (all models)

40

11.3 Lighting Instructions (all models)

41

11.4 Simple Fault Finding (all models)

41

SECTION 12: Servicing

43

12.1

Servicing Instructions

43

12.2

Burner Maintenance

43

12.3

Fan/Motor Assembly Maintenance (all models)

43

12.4

Heat Exchanger Maintenance

43

12.5

Thermal Insulation

43

SECTION 13: Conversion Between FUELS

44

13.1

General

44

13.2

Burner Conversion

44

SECTION 14: Troubleshooting

45

14.1

General

45

14.2

Troubleshooting for Oil Burners

 

 

(see manufacture’s instructions)

46

14.3

Troubleshooting for Gas Burners

 

 

(see manufacturer’s instructions)

47

14.4

Troubleshooting for Flame Supervision System

48

14.5

Troubleshooting for Solenoid Valves Circuit

49

14.6

Troubleshooting for Main Fan Circuit (1 Ø)

49

14.7

Troubleshooting for Main Fan (3 Ø)

50

SECTION 15: Removal and Replacement Parts

51

15.1

Burner Components

51

15.2

Direct On-Line Main Fan Starter and

 

 

Thermal Overload Unit (3 Ø)

51

15.3

Control Circuit Fuse

 

 

(10 or 5 A, 1-1/4" long sand filled)

51

15.4

Combination Fan/Limit Thermostat

51

15.5

Main Fan Motor (3 Ø Belt Drive)

51

15.6

Main Fan Units

51

SECTION 16: Parts List

53

16.1

Spare Parts List

53

©2008 Roberts-Gordon LLC

All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts-Gordon LLC.

Printed in U.K.

Page 2 Page 4
Image 3
Page 2 Page 4
Contents Immediately call your local gas Follow the gas supplier’s Improper installation, adjustment, alteration, serviceManual thoroughly before installing or servicing Supplier after leaving the buildingPage Roberts-Gordon LLC Page Table of Figures Page Product Approval Clearances to Combustibles Corrosive ChemicalsNational Standards and Applicable Codes Ventilation Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Location and Suspension All modelsInstallation Clearances and Clearances to Combustibles Dimension Data PGP & POP Internal Heaters Front View all models Side View Models 015All models Model 015/020/030 040 050 060/070/080 0100 Dimension Data PGP & POP External HeatersPGP & POP External Heaters Front View Side View Rear ViewVertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsModel 015 020 030 040 050 060 070 080 0100 Max 25 mbar 10 in WGMax 45 mbar 18 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGTechnical Data Ecoflam Oil-Fired Burners burner reference G Light Fuel Oil Gas Oil DataKerosene Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationRain Collar Joint with highSilicon Sealer Distribution Ducting AIR Supply 7.1 Air SupplyIsolated Equipment Rooms Building VentilationFuel Piping 4 B. M. Oil Lifter Fuel Oil Supply 8.2.1 Fuel Storage TankFuel Pipes Gravity Feed SystemsPressurised System Installation Duplex System Remote Frost Thermostat Remote ControlsBurner Controls Thermostat Positioning Room Thermostats or Roberts-Gordon ControlCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Polarity Test 3 Ø Polarity Test 1 ØLouvers Electrical ChecksBefore Operating the Heater Initial SettingCommissioning the Burner gas heaters Gas SupplyMotor Starter and Thermal Overload Control Gas-Fired HeatersDescription of Gas-Fired Heater Control Sequence of OperationGas Train Circuit for Dungs Gas Valves all models Rate of Opening Throughput AdjusterCombustion Testing all models Start Gas ValvesCommissioning the Burner Oil Heaters Pressure SwitchComplete the Commissioning High/Low and Modulating BurnersFault Conditions Fault Display MessagesFault Display Error DiagnosisPull out for normal operation Press in for constant fan Modulating OperationHeater Operation high/low or modulating High/Low OperationSimple Fault Finding oil fired heaters Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding burner faultsIf you smell gas Servicing 12.1 Servicing Instructions Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models Heat Exchanger MaintenanceBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØControl Circuit Fuse 10 or 5 A, 1-1/4 long sand filled Burner ComponentsContactor Overloads models 060 toRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
Top Page Image Contents