Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 Fuel Oil Supply 8.2.1 Fuel Storage Tank, Fuel Pipes

Page 23

SECTION 8: FUEL PIPING

8.2Fuel Oil Supply 8.2.1 Fuel Storage Tank

The fuel storage tank should be located outside the building as close as possible to the heater. The tank must be installed per local and national codes.

8.2.2 Fuel Pipes

The fuel pipes must be sized to ensure an adequate supply of oil to the entire installation. Galvanised pipe must not be used for oil installations. The fuel pipe must terminate at each heater with an isolating manual valve, a fire valve and a fuel filter. See Page 12, Figure 3. The fusible link of the fire valve should be installed 100 mm (4 in) above the burner.

The heater’s oil burner pump inlet is provided with a flexible oil line which should be used for the final connection. When making the final connection to the heater, do not block any of the removable panels of the heater. All COMBAT® oil-fired cabinet heaters are supplied with burner pumps fitted for one pipe systems.

8.2.3 Gravity Feed Systems

The simplest installation is a gravity feed system. This system relies on the head of the fuel to push the fuel through the system. See Page 12, Figure 3.

8.2.4 B. M. Oil Lifter

Where a gravity feed system cannot be used, a B. M. oil lifter may be used for small installations up to the equivalent of a single model 050 on minimum lift or a single model 020 on maximum lift.

The fuel output from the oil lifter is gravity fed. The B. M. oil lifter requires a constant 230 V 50 Hz 1 Ø electrical supply. The maximum pipe size to be used on the suction side is 1/4" ID, 5/16" OD (8 mm). For maximum loading of oil lifters See Page 17, Figure 11. Consult the manufacturer’s information regarding the need to prime these devices.

8.2.5 Pressurised Systems

See Page 18, Figure 12. For larger installations, a pressurised system may be used. In this type of system the pump draws fuel from the tank, then pushes it through the installation under pressure. The pressure is controlled at the pump by a pressure relief valve at approximately 0.8 BAR (12 psi). When a presurised system is used, a pressure reducing valve set at approximately 0.3 BAR (5 psi) should be installed on the fuel inlet to each heater after the manual isolating valve. This protects the oil pump from the danger of possible over pressure under fault conditions.

The electrical supply for the pump installation will depend upon the type of pumps chosen, but will normally be set to run continuously.

Figure 11: B. M. Oil Lifter

Flow

25

20

Outp

15

ut -

10

L/h

 

5

 

 

240 V

0

 

 

Oil Lifter

 

 

 

Min 0.15m

Max 3m

 

Min 0.15m

 

 

Oil

Air Vent

 

 

Heater

 

 

Filler Pipe

 

 

 

 

 

 

Total Suction Length in Feet

 

6

 

8mm (5/16”) O.D. Copper Tube

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flow

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33’

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

u

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

65’

tp

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

99’

ut -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

132’

UK

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

165’

gal/h

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

5

 

 

10

15

 

20

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lift in Feet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

1

 

2

3

4

5

6

7

8

 

Max 8m

 

 

 

 

 

Lift in Metres

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Technical Data

 

 

 

 

 

 

 

 

 

Maximum Lift

 

 

8 m

 

Maximum Capacity....

 

 

20 L/h

 

Actual Capacity

 

 

10 - 20 L/h

 

Dependant upon vertical lift and suction

 

line length.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Storage Tank 50 mm

17

Image 23
Contents Immediately call your local gas Follow the gas supplier’s Improper installation, adjustment, alteration, serviceManual thoroughly before installing or servicing Supplier after leaving the buildingPage Roberts-Gordon LLC Page Table of Figures Page Product Approval National Standards and Applicable Codes Clearances to CombustiblesCorrosive Chemicals Ventilation Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Location and Suspension All modelsInstallation Clearances and Clearances to Combustibles All models Dimension Data PGP & POP Internal HeatersFront View all models Side View Models 015 Model 015/020/030 040 050 060/070/080 0100 Dimension Data PGP & POP External HeatersPGP & POP External Heaters Front View Side View Rear ViewVertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsMax 45 mbar 18 in WG Model 015 020 030 040 050 060 070 080 0100Max 25 mbar 10 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGKerosene Data Technical Data Ecoflam Oil-Fired Burners burner reference GLight Fuel Oil Gas Oil Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationSilicon Sealer Rain CollarJoint with high Distribution Ducting AIR Supply 7.1 Air SupplyIsolated Equipment Rooms Building VentilationFuel Piping 4 B. M. Oil Lifter Fuel Oil Supply 8.2.1 Fuel Storage TankFuel Pipes Gravity Feed SystemsPressurised System Installation Duplex System Remote Frost Thermostat Remote ControlsBurner Controls Thermostat Positioning Room Thermostats or Roberts-Gordon ControlCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Polarity Test 3 Ø Polarity Test 1 ØLouvers Electrical ChecksBefore Operating the Heater Initial SettingCommissioning the Burner gas heaters Gas SupplyMotor Starter and Thermal Overload Control Gas-Fired HeatersDescription of Gas-Fired Heater Control Sequence of OperationGas Train Circuit for Dungs Gas Valves all models Rate of Opening Throughput AdjusterCombustion Testing all models Start Gas ValvesCommissioning the Burner Oil Heaters Pressure SwitchComplete the Commissioning High/Low and Modulating BurnersFault Conditions Fault Display MessagesFault Display Error DiagnosisPull out for normal operation Press in for constant fan Modulating OperationHeater Operation high/low or modulating High/Low OperationSimple Fault Finding oil fired heaters Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding burner faultsIf you smell gas Servicing 12.1 Servicing Instructions Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models Heat Exchanger MaintenanceBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØControl Circuit Fuse 10 or 5 A, 1-1/4 long sand filled Burner ComponentsContactor Overloads models 060 toRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.