Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 Gas Train Circuit for Dungs Gas Valves all models

Page 42

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL

Figure 15: Motor Starter (models 040 -100 and Thermal Overload (models 060 - 100)

Line Connections

Wire Connecting

Overload Switch to Coil

Contactor

Load Connections

Thermal

Overload

Overload

Overload

Overload Scale

Overload

Reset Button

Connection

(motor current amps)

Adjusting Level

Figure 16: Gas Train Circuit for Dungs Gas Valves (all models)

 

Models 15 to 30 - All types of valve

 

Models 40 to 100 - All types of valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Burner

 

 

Regulator

Automatic

 

Burner

To Burner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Valves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Automatic

Automatic

 

 

 

 

 

 

 

 

 

 

1

 

1

 

 

Flange

 

 

Union

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Valve &

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regulator

Gas Valve

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TP3

 

 

 

 

 

 

 

 

 

TP2

 

2

TP3

 

 

 

 

TP1

 

 

 

 

TP2

 

 

 

 

 

Gas

 

TP1

 

 

 

 

 

 

 

 

 

 

Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

T

 

T

 

 

 

 

 

 

 

Inlet

 

 

 

 

 

NOTE: Orifice plate

Inlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

Automatic

Automatic

NOTE: Orifice plate

 

 

 

 

 

 

 

 

 

 

 

 

fitted into union

 

 

 

 

 

 

 

 

 

 

1

 

 

 

Gas Valve &

Gas Valve

fitted into union

 

 

 

 

 

 

 

 

 

between valve and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regulator

 

 

 

 

 

between valve and

 

 

 

 

 

 

 

 

 

 

 

 

burner where required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

burner for models

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TP1 = Inlet Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40/50, and burner flange

1 = Start Gas

 

 

 

 

 

TP2 = Pressure between Main Gas Valves

 

 

 

 

 

for models 60 and over.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 = Main Gas

TP3 = Valve Outlet Pressure

Burner Pressure TP on Burner

 

36

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Page 41 Page 43
Contents Supplier after leaving the building Improper installation, adjustment, alteration, serviceManual thoroughly before installing or servicing Immediately call your local gas Follow the gas supplier’sPage Roberts-Gordon LLC Page Table of Figures Page Product Approval Clearances to Combustibles Corrosive ChemicalsNational Standards and Applicable Codes Location and Suspension All models Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information VentilationInstallation Clearances and Clearances to Combustibles Dimension Data PGP & POP Internal Heaters Front View all models Side View Models 015All models Rear View Dimension Data PGP & POP External HeatersPGP & POP External Heaters Front View Side View Model 015/020/030 040 050 060/070/080 0100Outlet Spigot Dimensions Vertical and Horizontal Heaters Air Outlet Spigots top viewModel 015 020 030 040 050 060 070 080 0100 Max 25 mbar 10 in WGMax 45 mbar 18 in WG Min 17 mbar 6.8 in WG Max 25 mbar 10 in WG Maximum Gross Heat InputTechnical Data Ecoflam Oil-Fired Burners burner reference G Light Fuel Oil Gas Oil DataKerosene Data Heater Installation 5.1 General HandlingTypical Installation of a Oil-Fired Cabinet Heater Flue Installation 6.1 Flue Installation Flue TerminationRain Collar Joint with highSilicon Sealer Building Ventilation AIR Supply 7.1 Air SupplyIsolated Equipment Rooms Distribution DuctingFuel Piping Gravity Feed Systems Fuel Oil Supply 8.2.1 Fuel Storage TankFuel Pipes 4 B. M. Oil LifterPressurised System Installation Duplex System Positioning Room Thermostats or Roberts-Gordon Control Remote ControlsBurner Controls Thermostat Remote Frost ThermostatCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing CCH Wiring Diagram Gas Models 15-30 horizontal mounting GAS Burner 7-WAY PlugCCH Wiring Diagram Oil Models 15-30 horizontal mounting OIL Burner 6-WAY PlugCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Electrical Checks Polarity Test 1 ØLouvers Polarity Test 3 ØGas Supply Initial SettingCommissioning the Burner gas heaters Before Operating the HeaterSequence of Operation Control Gas-Fired HeatersDescription of Gas-Fired Heater Control Motor Starter and Thermal OverloadGas Train Circuit for Dungs Gas Valves all models Start Gas Valves Throughput AdjusterCombustion Testing all models Rate of OpeningHigh/Low and Modulating Burners Pressure SwitchComplete the Commissioning Commissioning the Burner Oil HeatersError Diagnosis Fault Display MessagesFault Display Fault ConditionsHigh/Low Operation Modulating OperationHeater Operation high/low or modulating Pull out for normal operation Press in for constant fanSimple Fault Finding burner faults Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding oil fired heatersIf you smell gas Heat Exchanger Maintenance Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models Servicing 12.1 Servicing InstructionsConversion Between Fuels 13.1 General Burner ConversionConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Troubleshooting for Flame Supervision System Oil-Fired Gas-FiredTroubleshooting for Solenoid Valves Circuit Troubleshooting for Main Fan Circuit 1 ØTroubleshooting for Main Fan 3 Ø Conduct Commissioning procedure as on Page 33, SectionOverloads models 060 to Burner ComponentsContactor Control Circuit Fuse 10 or 5 A, 1-1/4 long sand filledRoberts Gordon Spare Parts List Description 015 020 030 040 050 060 070 080 0100Page Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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