Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual Servicing 12.1 Servicing Instructions

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SECTION 12: SERVICING

SECTION 12: SERVICING 12.1 Servicing Instructions

After commissioning, the heater will require maintenance to be carried out annually. If the heater is used in a dirty or dusty area, more frequent maintenance may be necessary.

Installation, Service and Annual Inspection of the heater must be done by a contractor qualified

in the installation and service of gas or oil-fired heating equipment.

WARNING

Cut Hazard

Turn off fuel and electrical supply before maintenance. Fan can start automatically at any time.

Failure to follow these instructions can result in severe injury or product damage.

NOTE 1: After any maintenance or repair work, always test fire the heater in accordance with the commissioning instructions on Page 33, Section 10 through Page 39, Section 10.10 to ensure all safety systems are in working order before leaving the heater to operate. Minor faults may be traced by using the troubleshooting charts on Page 45, Section 14 through Page 50, Section 14.7.

NOTE 2: Check all fuel pipes and pipe joints to ensure there are no cracks or gas leaks. Any cracks in the pipes or pipe joints must be repaired.

NOTE 3: Inspect all suspended components and hardware. Insure that they are in good condition, properly tightened, and corrosion free.

12.2 Burner Maintenance

1.See the manufacturer’s information for specific instructions.

2.Clean the fan (and fuel filters, when fitted). Inspect all components, including the flame monitoring and ignition system, and correct operation of fuel control valves.

3.For oil-fired burners it is recommended that the atomising oil nozzle be replaced during the annual service.

12.3Fan/Motor Assembly Maintenance (all models)

The main fan bearings are permanently sealed and do not need lubrication. Before cleaning, turn off fuel and electrical supply. Remove the heater side panels and use a small brush or duster to clean the fan blades from each side. Replace panels when done.

Figure 21: Belt Tension

8 mm to 10 mm

Fan

MotorPulley

Pulley

Check the condition and tension of the drive belts. The condition is best inspected with the belts removed. Check for chaffing or lateral cracks. Replace belts as a matched pair as necessary.

Do not over-tighten belts, as this may cause bearing damage.

12.4 Heat Exchanger Maintenance

Ensure that the front collector box is clean and that the turbulators fitted to the tubes are in good condition.

Also inspect the joint between the heat exchanger and the flue to ensure that it is still sealed.

1.If maintenance is needed, remove the burner. See Page 51, Section 15.1.

2.Remove the upper front panel.

3.Remove the front cover of the heat exchanger.

4.Remove and inspect the turbulators.

5.Clean out any deposits from flue ways and the combustion chamber, using a vacuum cleaner and brush. Inspect the combustion chamber and heat exchanger for damage or corrosion.

6.Any damage must be referred to Roberts-Gordon.

7.Replace components in reverse order to above - replacing gasket material and any damaged turbulators.

8.Inspect and repair any damage to the seal between the flue and the flue spigot.

12.5 Thermal Insulation

While the upper panels are removed for heat exchanger servicing, the thermal insulation fitted to all the upper panels must be inspected. Insulation should be sound, with the foil face in good condition. If any thermal insulation is in poor condition, then it must be replaced with new insulation material and suitably sealed at the edges with adhesive foil tape.

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Contents Manual thoroughly before installing or servicing Improper installation, adjustment, alteration, serviceSupplier after leaving the building Immediately call your local gas Follow the gas supplier’sPage Roberts-Gordon LLC Page Table of Figures Page Product Approval Corrosive Chemicals Clearances to CombustiblesNational Standards and Applicable Codes Critical Considerations 3.1 Basic Information Minimum Required Installation ClearancesLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles Front View all models Side View Models 015 Dimension Data PGP & POP Internal HeatersAll models PGP & POP External Heaters Front View Side View Dimension Data PGP & POP External HeatersRear View Model 015/020/030 040 050 060/070/080 0100Vertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsMax 25 mbar 10 in WG Model 015 020 030 040 050 060 070 080 0100Max 45 mbar 18 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGLight Fuel Oil Gas Oil Data Technical Data Ecoflam Oil-Fired Burners burner reference GKerosene Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationJoint with high Rain CollarSilicon Sealer Isolated Equipment Rooms AIR Supply 7.1 Air SupplyBuilding Ventilation Distribution DuctingFuel Piping Fuel Pipes Fuel Oil Supply 8.2.1 Fuel Storage TankGravity Feed Systems 4 B. M. Oil LifterPressurised System Installation Duplex System Burner Controls Thermostat Remote ControlsPositioning Room Thermostats or Roberts-Gordon Control Remote Frost ThermostatCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Louvers Polarity Test 1 ØElectrical Checks Polarity Test 3 ØCommissioning the Burner gas heaters Initial SettingGas Supply Before Operating the HeaterDescription of Gas-Fired Heater Control Control Gas-Fired HeatersSequence of Operation Motor Starter and Thermal OverloadGas Train Circuit for Dungs Gas Valves all models Combustion Testing all models Throughput AdjusterStart Gas Valves Rate of OpeningComplete the Commissioning Pressure SwitchHigh/Low and Modulating Burners Commissioning the Burner Oil HeatersFault Display Fault Display MessagesError Diagnosis Fault ConditionsHeater Operation high/low or modulating Modulating OperationHigh/Low Operation Pull out for normal operation Press in for constant fanSimple Fault Finding all models Burner Lockout Reset ButtonSimple Fault Finding burner faults Simple Fault Finding oil fired heatersIf you smell gas 12.3 Fan/Motor Assembly Maintenance all models Burner MaintenanceHeat Exchanger Maintenance Servicing 12.1 Servicing InstructionsBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØContactor Burner ComponentsOverloads models 060 to Control Circuit Fuse 10 or 5 A, 1-1/4 long sand filledRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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