Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 Clearances to Combustibles, Corrosive Chemicals

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COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL

SECTION 1: HEATER SAFETY

Your Safety Is Important to Us! This symbol is used throughout the manual to notify you of possible fire, electrical or burn hazards. Please pay

special attention when reading and following the warnings in these sections.

Installation, Service and Annual Inspection of heater must be done by a registered installer/contractor qualified in the installation and service of gas/oil- fired heating equipment.

Read this manual carefully before installation, operation, or service of this equipment.

Burner manufacturers manual is also provided to give detailed instructions on the operation of the burner. The settings for use of the burner with the heater are shown in these instructions.

This heater is designed for heating non-residential indoor spaces. Do not install in residential spaces. These instructions, the layout drawing, local codes and ordinances, and applicable standards that apply to gas piping, electrical wiring, venting, etc., must be thoroughly understood before proceeding with the installation.

SECTION 2: INSTALLER RESPONSIBILITY

•To install the heater, as well as the fuel and electrical supplies, in accordance with applicable specifications and codes. Roberts-Gordon recommends the installer contact a local building inspector, Fire Officer or insurance company for guidance.

•To use the information given in this manual together with the local and national codes to perform the installation.

•To install the heater in accordance with the Clearances to Combustibles of this heater.

•To furnish all needed materials not furnished as standard equipment.

•To plan location of supports, flues and air intakes.

•To provide access to burners for servicing.

•To provide the owner with a copy of this installation, commissioning, operation and service manual.

•To never use heater as support for ladder or other access equipment and never hang or suspend anything from heater.

•To ensure that there is sufficient ventilation in the area to comply with the requirements of

all relevant local and national codes.

2.1 Clearances to Combustibles

In all situations, clearances to combustibles must be maintained. Caution must be used when running the heater near combustible materials such as wood, paper, rubber, etc. A wall tag is on the back cover of this manual as a permanent reminder of the safety instructions and the importance of the required

clearances to combustibles. Affix the tag on a wall near the heater.

2.2 Corrosive Chemicals

CAUTION

Do not use heater in an area containing corrosive chemicals.

Corrosive chemicals will damage the burner and heat exchanger parts.

Failure to follow these instructions can result in property damage.

Roberts-Gordon cannot be responsible for ensuring that all appropriate safety measures are undertaken prior to installation; this is entirely the responsibility of the installer. It is essential that the contractor, the sub-contractor or the owner identifies the presence of combustible materials, corrosive chemicals or halogenated hydrocarbons* anywhere on the premises.

*Halogenated Hydrocarbons are a family of chemical compounds characterized by the presence of halogen elements (fluorine, chlorine, bromine, etc.). These com- pounds are frequently used in refrigerants, cleaning agents, solvents, etc. If these compounds enter the air supply of the burner, the lifespan of the heater compo- nents will be greatly reduced. Warranty will be invalid if the heater is exposed to halogenated hydrocarbons.

2.3 National Standards and Applicable Codes

All appliances must be installed in accordance with the latest revision of applicable standards and local and national codes. This refers also to the electric, gas and venting installation. NOTE: Additional standards for installations in Public Garages, Aircraft Hangars, etc. may be applicable.

The main relevant regulations for installation within the UK are:

•Gas safety (installation and use) regulations, 1984 and amendments - 1996.

•BS6230 - Specification for the installation of gas fired forced convection air heaters for commer- cial and industrial space heating of rated input exceeding 60kW. (This standard also applies to oil-fired heaters, except for the fuel supply).

•BS6230 - Parts 2 & 3, fire precautions in the design and construction of buildings.

•BS6891 - Low pressure installation pipes.

•BS5410 - Codes of practice for oil firing. Part 2 installation of 44 kW and above output capacity for space heaters, hot water and steam supply purposes.

•Institute of Gas Engineers document IGE/UP/2.

•Building regulations.

•IEE regulations.

•Health and safety at work acts.

•Requirements of local authority, fire officer and insurance company.

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Contents Improper installation, adjustment, alteration, service Manual thoroughly before installing or servicingSupplier after leaving the building Immediately call your local gas Follow the gas supplier’sPage Roberts-Gordon LLC Page Table of Figures Page Product Approval National Standards and Applicable Codes Clearances to CombustiblesCorrosive Chemicals Minimum Required Installation Clearances Critical Considerations 3.1 Basic InformationLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles All models Dimension Data PGP & POP Internal HeatersFront View all models Side View Models 015 Dimension Data PGP & POP External Heaters PGP & POP External Heaters Front View Side ViewRear View Model 015/020/030 040 050 060/070/080 0100Outlet Spigot Dimensions Vertical and Horizontal Heaters Air Outlet Spigots top viewMax 45 mbar 18 in WG Model 015 020 030 040 050 060 070 080 0100Max 25 mbar 10 in WG Min 17 mbar 6.8 in WG Max 25 mbar 10 in WG Maximum Gross Heat InputKerosene Data Technical Data Ecoflam Oil-Fired Burners burner reference GLight Fuel Oil Gas Oil Data Heater Installation 5.1 General HandlingTypical Installation of a Oil-Fired Cabinet Heater Flue Installation 6.1 Flue Installation Flue TerminationSilicon Sealer Rain CollarJoint with high AIR Supply 7.1 Air Supply Isolated Equipment RoomsBuilding Ventilation Distribution DuctingFuel Piping Fuel Oil Supply 8.2.1 Fuel Storage Tank Fuel PipesGravity Feed Systems 4 B. M. Oil LifterPressurised System Installation Duplex System Remote Controls Burner Controls ThermostatPositioning Room Thermostats or Roberts-Gordon Control Remote Frost ThermostatCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing CCH Wiring Diagram Gas Models 15-30 horizontal mounting GAS Burner 7-WAY PlugCCH Wiring Diagram Oil Models 15-30 horizontal mounting OIL Burner 6-WAY PlugCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Polarity Test 1 Ø LouversElectrical Checks Polarity Test 3 ØInitial Setting Commissioning the Burner gas heatersGas Supply Before Operating the HeaterControl Gas-Fired Heaters Description of Gas-Fired Heater ControlSequence of Operation Motor Starter and Thermal OverloadGas Train Circuit for Dungs Gas Valves all models Throughput Adjuster Combustion Testing all modelsStart Gas Valves Rate of OpeningPressure Switch Complete the CommissioningHigh/Low and Modulating Burners Commissioning the Burner Oil HeatersFault Display Messages Fault DisplayError Diagnosis Fault ConditionsModulating Operation Heater Operation high/low or modulatingHigh/Low Operation Pull out for normal operation Press in for constant fanBurner Lockout Reset Button Simple Fault Finding all modelsSimple Fault Finding burner faults Simple Fault Finding oil fired heatersIf you smell gas Burner Maintenance 12.3 Fan/Motor Assembly Maintenance all modelsHeat Exchanger Maintenance Servicing 12.1 Servicing InstructionsConversion Between Fuels 13.1 General Burner ConversionConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Troubleshooting for Flame Supervision System Oil-Fired Gas-FiredTroubleshooting for Solenoid Valves Circuit Troubleshooting for Main Fan Circuit 1 ØTroubleshooting for Main Fan 3 Ø Conduct Commissioning procedure as on Page 33, SectionBurner Components ContactorOverloads models 060 to Control Circuit Fuse 10 or 5 A, 1-1/4 long sand filledRoberts Gordon Spare Parts List Description 015 020 030 040 050 060 070 080 0100Page Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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