Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual

Page 51

SECTION 14: TROUBLESHOOTING

SECTION 14: TROUBLESHOOTING 14.1 General

WARNING

Explosion Hazard

Installation must be done by a registered installer/ contractor qualified in the installation and service of gas-fired heating equipment or your gas supplier.

Failure to follow these instructions can result in death, injury or property damage.

START

Assuming fuel & electrical

supplies are ON

Does the burner fire? No

Is the 'lockout' button on the

No

Check if the control fuse in

Yes

Repair or Replace.

burner alight?

the heater has blown.

 

Yes

 

No

 

 

 

Test burner as in

 

Check external controls are

 

 

 

14.2 (oil-fired),

 

 

 

 

 

ON and the fuse in the

 

 

 

14.3 (gas-fired).

 

 

 

 

 

burner is sound.

 

 

 

 

 

 

 

Yes

 

 

 

 

 

Does the main fan run? No

Press in the white button on

fan/limit thermostat.

Yes

See Figure 13 to check

No

Use 14.6 or 14.7 to test fan.

Replace fan/limit

Yes

Does the burner stop after

running for several minutes Yes with controls still ON ?

thermostat settings.

Did burner 'lockout' ?

No thermostat.

Check main fan for blockage No or belt tension and correct

rotation.

No

Heater Operating

TROUBLESHOOT ENDS. No

Yes

No

Test burner as in

Check operation and setting

14.2 (oil-fired),

of fan/limit thermostat. Repair

14.3 (gas-fired).

or replace as necessary.

If problems persist, contact

 

ROBERTS GORDON® at

 

Tel: +44 (0)121 506 7709

 

www.rg-inc.com

 

For your safety and optimum heater performance, use only ROBERTS GORDON® replacement parts.

Conduct Commissioning procedure as shown on Page 33, Section 10.

45

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Contents Immediately call your local gas Follow the gas supplier’s Improper installation, adjustment, alteration, serviceManual thoroughly before installing or servicing Supplier after leaving the buildingPage Roberts-Gordon LLC Page Table of Figures Page Product Approval Clearances to Combustibles Corrosive ChemicalsNational Standards and Applicable Codes Ventilation Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Location and Suspension All modelsInstallation Clearances and Clearances to Combustibles Dimension Data PGP & POP Internal Heaters Front View all models Side View Models 015All models Model 015/020/030 040 050 060/070/080 0100 Dimension Data PGP & POP External HeatersPGP & POP External Heaters Front View Side View Rear ViewVertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsModel 015 020 030 040 050 060 070 080 0100 Max 25 mbar 10 in WGMax 45 mbar 18 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGTechnical Data Ecoflam Oil-Fired Burners burner reference G Light Fuel Oil Gas Oil DataKerosene Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationRain Collar Joint with highSilicon Sealer Distribution Ducting AIR Supply 7.1 Air SupplyIsolated Equipment Rooms Building VentilationFuel Piping 4 B. M. Oil Lifter Fuel Oil Supply 8.2.1 Fuel Storage TankFuel Pipes Gravity Feed SystemsPressurised System Installation Duplex System Remote Frost Thermostat Remote ControlsBurner Controls Thermostat Positioning Room Thermostats or Roberts-Gordon ControlCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Polarity Test 3 Ø Polarity Test 1 ØLouvers Electrical ChecksBefore Operating the Heater Initial SettingCommissioning the Burner gas heaters Gas SupplyMotor Starter and Thermal Overload Control Gas-Fired HeatersDescription of Gas-Fired Heater Control Sequence of OperationGas Train Circuit for Dungs Gas Valves all models Rate of Opening Throughput AdjusterCombustion Testing all models Start Gas ValvesCommissioning the Burner Oil Heaters Pressure SwitchComplete the Commissioning High/Low and Modulating BurnersFault Conditions Fault Display MessagesFault Display Error DiagnosisPull out for normal operation Press in for constant fan Modulating OperationHeater Operation high/low or modulating High/Low OperationSimple Fault Finding oil fired heaters Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding burner faultsIf you smell gas Servicing 12.1 Servicing Instructions Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models Heat Exchanger MaintenanceBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØControl Circuit Fuse 10 or 5 A, 1-1/4 long sand filled Burner ComponentsContactor Overloads models 060 toRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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