Roberts Gorden POP-ECA/PGP-ECA 015 to 0100 service manual Product Approval

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Product Approval

ROBERTS GORDON® appliances have been tested and CE certified as complying with the essential requirements of the Gas Appliance Directive, the Low Voltage Directive, the Electromagnetic Compatibility Directive and the Machinery Directive for use with natural gas and LPG when installed, commissioned and maintained in accordance with these instructions.

These instructions refer to gas appliances designed to operate in the European Union.

Appliances designed for other countries (Non-European Union) are available on request.

Oil-fired versions are constructed to the same basic design criteria to burn fuel oil as specified below, but no similar testing is available for these products at the time of writing. Oil-fired appliances should be operated in accordance with local rules and laws.

Oil heaters are supplied as standard for use with Gas Oil, also known as 35-second Oil, Red Diesel, Class D or Class A2. They are also available to order for Kerosine, also known as 28-second Oil or Class C2.

These appliances must be installed in accordance with the local and national codes in force and used only in a sufficiently ventilated space, as specified in these instructions.

Before installation, check that the local gas distribution systems, nature of gas and pressure, and adjustment of the appliance are compatible.

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Contents Immediately call your local gas Follow the gas supplier’s Improper installation, adjustment, alteration, serviceManual thoroughly before installing or servicing Supplier after leaving the buildingPage Roberts-Gordon LLC Page Table of Figures Page Product Approval Corrosive Chemicals Clearances to CombustiblesNational Standards and Applicable Codes Ventilation Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information Location and Suspension All modelsInstallation Clearances and Clearances to Combustibles Front View all models Side View Models 015 Dimension Data PGP & POP Internal HeatersAll models Model 015/020/030 040 050 060/070/080 0100 Dimension Data PGP & POP External HeatersPGP & POP External Heaters Front View Side View Rear ViewVertical and Horizontal Heaters Air Outlet Spigots top view Outlet Spigot DimensionsMax 25 mbar 10 in WG Model 015 020 030 040 050 060 070 080 0100Max 45 mbar 18 in WG Maximum Gross Heat Input Min 17 mbar 6.8 in WG Max 25 mbar 10 in WGLight Fuel Oil Gas Oil Data Technical Data Ecoflam Oil-Fired Burners burner reference GKerosene Data Handling Heater Installation 5.1 GeneralTypical Installation of a Oil-Fired Cabinet Heater Flue Termination Flue Installation 6.1 Flue InstallationJoint with high Rain CollarSilicon Sealer Distribution Ducting AIR Supply 7.1 Air SupplyIsolated Equipment Rooms Building VentilationFuel Piping 4 B. M. Oil Lifter Fuel Oil Supply 8.2.1 Fuel Storage TankFuel Pipes Gravity Feed SystemsPressurised System Installation Duplex System Remote Frost Thermostat Remote ControlsBurner Controls Thermostat Positioning Room Thermostats or Roberts-Gordon ControlCCH Wiring Diagram Gas Models 15-30 floor standing CCH Wiring Diagram Oil Models 15-30 floor standing GAS Burner 7-WAY Plug CCH Wiring Diagram Gas Models 15-30 horizontal mountingOIL Burner 6-WAY Plug CCH Wiring Diagram Oil Models 15-30 horizontal mountingCCH Wiring Diagram Gas Models 40-50 floor standing CCH Wiring Diagram Oil Models 40-50 floor standing Outputs Lockout Reset Signal From Burner RUN Signal CCH Wiring Diagram Oil Models 40-50 horizontal mounting CCH Wiring Diagram Gas Models 60-100 floor standing CCH Wiring Diagram Oil Models 60-100 floor standing CCH Wiring Diagram Gas Models 60-100 horizontal mounting CCH Wiring Diagram Oil Models 60-100 horizontal mounting Page Polarity Test 3 Ø Polarity Test 1 ØLouvers Electrical ChecksBefore Operating the Heater Initial SettingCommissioning the Burner gas heaters Gas SupplyMotor Starter and Thermal Overload Control Gas-Fired HeatersDescription of Gas-Fired Heater Control Sequence of OperationGas Train Circuit for Dungs Gas Valves all models Rate of Opening Throughput AdjusterCombustion Testing all models Start Gas ValvesCommissioning the Burner Oil Heaters Pressure SwitchComplete the Commissioning High/Low and Modulating BurnersFault Conditions Fault Display MessagesFault Display Error DiagnosisPull out for normal operation Press in for constant fan Modulating OperationHeater Operation high/low or modulating High/Low OperationSimple Fault Finding oil fired heaters Burner Lockout Reset ButtonSimple Fault Finding all models Simple Fault Finding burner faultsIf you smell gas Servicing 12.1 Servicing Instructions Burner Maintenance12.3 Fan/Motor Assembly Maintenance all models Heat Exchanger MaintenanceBurner Conversion Conversion Between Fuels 13.1 GeneralConduct Commissioning procedure as shown on Page 33, Section Conduct Commissioning procedure as shown on Page 33, Section Troubleshoot Ends Oil-Fired Gas-Fired Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Circuit 1 Ø Troubleshooting for Solenoid Valves CircuitConduct Commissioning procedure as on Page 33, Section Troubleshooting for Main Fan 3 ØControl Circuit Fuse 10 or 5 A, 1-1/4 long sand filled Burner ComponentsContactor Overloads models 060 toRoberts Gordon Description 015 020 030 040 050 060 070 080 0100 Spare Parts ListPage Page Some objects can catch fire or explode when placed

POP-ECA/PGP-ECA 015 to 0100 specifications

The Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series represents a significant advancement in the realm of heating technologies, particularly in industrial and commercial applications. These innovative units are designed to provide efficient, reliable heating solutions tailored to meet the diverse needs of various environments.

Main features of the POP-ECA/PGP-ECA series include their high-performance heating capabilities, which allow for rapid temperature rise and consistent heating throughout a space. This efficiency is critical for industries that require precise temperature control for their processes. The units are engineered to emit heat evenly, reducing hot spots and ensuring that the entire area is warmed effectively.

One of the standout technologies incorporated into these heaters is their advanced combustion system. This system optimizes fuel usage, enhancing energy efficiency while minimizing emissions. This aspect is particularly vital in today’s environmentally conscious world, where businesses seek to reduce their carbon footprint. The designs are compliant with current environmental regulations, making them suitable for use in various operational settings.

The POP-ECA/PGP-ECA series also boasts a variety of innovative features aimed at user convenience. Integrated control systems allow for easy adjustments and monitoring, enabling operators to maintain ideal temperature settings with minimal effort. Additionally, many units in the series offer flexible mounting options, allowing for vertical or horizontal installation to suit different space constraints and layout requirements.

Characteristics of the POP-ECA/PGP-ECA series also include robust construction, ensuring durability and longevity even in the most demanding environments. The materials used are resistant to corrosion and wear, providing a reliable heating solution that requires minimal maintenance over time. Moreover, the compact design of the units means that they can be installed in tight spaces without sacrificing performance.

Overall, the Roberts Gordon POP-ECA/PGP-ECA 015 to 0100 series stands as a testament to cutting-edge engineering in heating technology. With their combination of efficiency, environmentally conscious design, and user-friendly features, these units are an excellent choice for a wide range of industrial and commercial heating applications. They exemplify the future of heating solutions, prioritizing performance while remaining mindful of energy consumption and environmental impact.
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