Milwaukee 4960-24 General Recommendations, Generator Maintenance, Fuel Valve Maintenance

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Maintenance

General Recommendations

Regular maintenance will improve the performance and extend the life of the generator. See an authorized dealer for service.

The generator’s warranty does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual and the engine operator’s manual.

Some adjustments will need to be made periodically to properly maintain your generator.

All maintenance in this manual and the engine operator’s manual should be made at least once each season.

Once a year you should clean or replace the spark plug, clean or replace the air filter. A new spark plug and clean air filter assure proper fuel-air mixture and help your engine run better and last longer. Please refer to your engine operator’s manual for more details.

Generator Maintenance

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture, or any corrosive vapors. Cooling air slots in the generator must not become clogged with snow, leaves, or any other foreign material.

NOTE: DO NOT use water or other liquids to clean generator. Liquids can enter engine fuel system, causing poor performance and/or failure to occur. In addition, if liquid enters generator through cooling air slots, some of the liquid will be retained in voids and cracks of the rotor and stator winding insulation. Liquid and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

Cleaning

Daily or before use, look around and underneath the generator for signs of oil or fuel leaks. Clean accumulated debris from inside and outside the generator. Keep the linkage, spring and other engine controls clean. Inspect cooling air slots and openings on generator. These openings must be kept clean and unobstructed.

Engine parts should be kept clean to reduce the risk of overheating and ignition of accumulated debris:

• Use a damp cloth to wipe exterior surfaces clean.

NOTICE

Improper treatment of generator can damage it and shorten its life.

DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

DO NOT insert any objects through cooling slots.

Use a soft bristle brush to loosen caked on dirt or oil.

Use a vacuum cleaner to pick up loose dirt and debris.

Fuel Valve Maintenance

The fuel valve is equipped with a fuel sediment cup, screen, retaining ring and o-ring that need to be cleaned every 100 hours or once a year (whichever occurs first).

1.Move fuel valve to “Off” position.

2.Remove sediment cup (A) from fuel valve. Remove o-ring (B), retaining ring (C) and screen (D) from fuel valve.

D

C

B

A

3.Wash sediment cup, o-ring, retaining ring, and screen in a nonflammable solvent. Dry them thoroughly.

4.Place screen, retaining ring, and o-ring into fuel valve. Install sediment cup and tighten securely.

5.Move fuel valve to “On” position, and check for leaks. Replace o-ring if there is any leakage.

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Contents Operators Manual Manual DEL Operador Manuel Dutilisateur Hazard Symbols and Meanings Operator SafetySafety Rules Safety alert symbol is used with a signal wordEngine exhaust from this product contains Generator produces hazardous voltageBroken bones, fractures, bruises, or sprains could result Unintentional sparking can result in fire or electric shock When adjusting or making repairs to your generatorWhen Testing for Engine Spark Contact with muffler area can result in serious burnsProduct Specifications SpecificationsItems Not Shown Features and ControlsCord Sets and Receptacles Test Gfci Circuit Breaker Ground Fault ProtectionDo not use generator Call a Milwaukee Tool service center Generator produces hazardous voltage/currentUnpack Generator AssemblyInstall Wheel Kit Install the wheel kit as followsAdd Fuel When Adding FuelMoving Generator Add Engine OilSpecial Requirements Connecting to a Building’s Electrical SystemSystem Ground Generator LocationStarting the Engine OperationOperating Automatic Idle Control Connecting Electrical LoadsUsing the Center Point Lift Stopping the EngineDon’t Overload Generator Cleaning MaintenanceGenerator Maintenance Fuel Valve MaintenanceEngine Maintenance Service Spark ArresterClean and inspect the spark arrester as follows Storing the Engine StorageGenerator Storage Long Term Storage InstructionsSchematic Cat. No -24 Model Wiring Diagram Cat. No -24 Model Schematic Cat. No -24 Model Wiring Diagram Cat. No -24 Model Problem Cause TroubleshootingSawdust 1-800-729 ‑3878 WarrantiesSímbolos de peligro y sus significados Seguridad de operarioDescripción del equipo Reglas de seguridadAte para arriba el pelo largo y quite la joyería Los generadores producen un voltaje muy poderosoNo toque los alambres pelados o receptáculos No opere el generador bajo la lluviaCuando transporte o repare el equipo Cuando anada combustible o vacíe el depósitoCuando ponga en funcionamiento el equipo Cuando opere el equipoVataje EspecificacionesEspecificaciones del producto Vataje que EmpiezaControles y características Tomas eléctricas dobles de 120 V CA y 20 a Juegos de cordones y enchufes conectoresTomacorrientes de 120 V CA y 30 a Tomacorrientes de 120 V CA y 20 aProtección contra fallos de conexión a tierra Compruebe el Disyuntor GfciMientras se Utiliza el Generador Montaje Desembalaje del generadorInstale el juego de ruedas Tire del pasador de resorte y empuje el asa para plegarla Traslado del generadorAgregar aceite al motor Agregue combustibleRequisitos especiales Tierra del sistemaConexión al sistema eléctrico de un edificio Ubicación del generadorEncienda el motor OperandoUso del punto central de elevación Conexión de cargas eléctricasParada del motor Funcionamiento del control automático de marcha en vacíoNo sobrecargar el generador Recomendaciones generales MantenimientoMantenimiento del generador Mantenimiento de la válvula de combustibleCompletamente lavado expuso áreas con el jabón y el agua Mantenimiento del motorLimpie la pantalla apagachispas Limpie e inspeccione el apagachispas de la siguiente maneraAlmacenando el motor AlmacenamientoGenerador Almacenamiento para periodos prolongadosProblemo Causa Accion Resolución de problemasGenerador portátil GarantíasRègles de sécurité Symboles de danger et moyensSécurité de l’opérateur Description de l équipementLorsque L’ÉQUIPEMENT Fonctionne Le génératrice produit une tension élevéeLors DE L’AJOUT OU DE LA Vidange DU Carburant Lors DU Démarrage DE L’ÉQUIPEMENTUtilisez un vérificateur de bougies d’allumage approuvé Unintentional peut résulter dans feu ou électriqueLorsque vous réglez ou réparez votre Génératrice Lors DE Tests D’ALLUMAGE DU MoteurCourant nominal Volts CA CaractéristiquesCaractéristiques du produit Puissance en wattsArticles non montrés Fonctions et commandesDisjoncteur principal Gfci Un disjoncteur de type Gfci Prises de courant double de 120 Volts c.a., 20 AmpèresPrise à verrouillage de 120 Volts c.a., 20 Ampères Cordons et prisesPrise à verrouillage de 120/240 Volts c.a., 30 Ampères Prise à verrouillage de 120 Volts c.a., 30 AmpèresNE touchez PAS aux fils dénudés ou aux prises Protection contre les fuites de terreMise à l’essai du disjoncteur Gfci Si l’essai du disjoncteur réussitDéballez la génératrice Installe la roue la trousseInstallez les roues comme suit AssemblageMettre le génératrice sur une surface à niveau Déplacement de la génératriceAjoutez de l’huile à moteur Ajoutez de l’essenceDégagement de la génératrice Emplacement de la génératriceMise à la terre du système Exigences spécialesRalenti est réglé à position Off OpérationDémarrage du moteur MarcheUtilisation de l’appareil de levage à charge médiane Branchement des charges électriquesArrêt du moteur Fonctionnement du contrôle automatique du ralentiNe pas surchargez générateur Entretien de la vanne de combustible Recommandations généralesEntretien Entretien de génératriceNettoyez et inspectez le pare-étincelles comme suit Installez l’écran et le garde du silencieuxEntretien du moteur Entretien du pare-étincellesEntreposage du moteur EntreposageEntreposage de la génératrice Protection du système d’alimentationDépannage Génératrice portative GarantiesMonday-Friday 800 AM 430 PM Central Time For service information, use the Service Center Search icon800.729.3878 Milwaukee Electric Tool, S.A. de C.V

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