Bryant ASPAS1BBL025 owner manual Preparation Before START-UP, ‹ 2.10.1 Vented Batteries

Page 13

Section 2 — Installation

Bryant Liquid-cooled 25 kW Generator

Storage batteries give off explosive hydrogen gas. This gas can form an explosive mixture around the battery for several hours after charging. The slightest spark can ignite the gas and cause an explosion. Such an explosion can shatter the battery and cause blindness or other injury. Any area that houses a storage battery must be properly ventilated. Do not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.

Battery electrolyte fluid is an extremely corro- ! sive sulfuric acid solution that can cause severe

burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery. If fluid is spilled, flush the affected area immediately with clear water.

Do not dispose of the battery in a fire. The bat- tery is capable of exploding.

Do not open or mutilate the battery. Released ! electrolyte can be toxic and harmful to the skin

and eyes.

The battery represents a risk of high short cir- cuit current. When working on the battery, always remove watches, rings or other metal objects, and only use tools that have insulated handles.

‹2.10.1 VENTED BATTERIES

The electrolyte is a dilute sulfuric acid that is

!harmful to the skin and eyes. It is electrically conductive and corrosive. The following proce- dures are to be observed:

Wear full eye protection and protective clothing,

Where electrolyte contacts the skin, wash it off immediately with water,

Where electrolyte contacts the eyes, flush thor- oughly and immediately with water and seek med- ical attention, and

Spilled electrolyte is to be washed down with an acid-neutralizing agent. A common practice is to use a solution of one pound (500 grams) bicarbon- ate of soda to one gallon (4 liters) of water. The bicarbonate of soda solution is to be added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried.

Lead acid batteries present a risk of fire because they generate hydrogen gas. The fol- lowing procedure are to be followed:

DO NOT SMOKE when near batteries,

DO NOT cause flame or spark in battery area, and

Discharge static electricity from body before touch- ing batteries by first touching a grounded metal surface.

Servicing of batteries is to be performed or super- vised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized person- nel away from batteries.

The recommended battery is Group 26, 525 CCA/75 AH minimum at 0° F (-17.8° C). All batteries must be at 100 percent state-of-charge before they are installed on the generator.

When using maintenance-free batteries, it is not nec- essary to check the specific gravity or electrolyte level. Have these procedures performed at the intervals specified in Section 4, “Maintenance.” A negative ground system is used. Battery connections are shown on the wiring diagrams. Make sure all batter- ies are correctly connected and terminals are tight. Observe battery polarity when connecting batteries to the generator set.

NOTE:

Damage will result if the battery connections are made in reverse.

2.11 PREPARATION BEFORE START-UP

The instructions in this section assume that the standby generator has been properly installed, serv- iced, tested, adjusted and otherwise prepared for use by a competent, qualified installation contractor. Be sure to read the “Safety Rules” on pages 2 and 3, as well as all other safety information in this manual, before attempting to operate this (and related) equip- ment.

‹2.11.1 PRIOR TO INITIAL START-UP

Prior to initially starting the generator, it must

!be properly prepared for use. Any attempt to crank or start the engine before it has been properly serviced with the recommended types and quantities of engine fluids (oil, coolant, fuel, etc.) may result in an engine failure.

Before starting the generator for the first time, the installer must complete the following procedures. For follow-up maintenance information and/or service intervals, please refer to Section 4, “Maintenance.”

Bryant 11

Image 13
Contents Page ‹ HOW to Obtain Service ‹ Operation and MaintenanceIntroduction Your Bryant Dealer isTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking SpecificationsEngine OIL Recommendations Fuel ConsumptionCoolant Recommendations Before Installation‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsBasic Standby Electric System Generator LocationGenerator Mounting Support Emergency Circuit Isolation MethodBattery Installation Transfer Switch Signal ConnectionsTotal Circuit Isolation Method Grounding the Generator‹ 2.10.1 Vented Batteries Preparation Before START-UP‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.3 15 AMP Fuse ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.6 System Ready LED ‹ 3.1.4 5 AMP FuseRetransfer and Shutdown Manual Transfer START-UP Engine Governor AdjustmentsAutomatic Operation Weekly Exercise CycleOFF SET Exercise Time To SET Exerciser Time Control Board DIP Switch SettingsCylinder Head Procedure Intake Manifold ProcedureExhaust Manifold Procedure Overload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.6 Perform Visual Inspection ‹ 4.8.7 Inspect Exhaust System‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.2 BatteryPeriodic Replacement Parts ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Battery Post Cover Black Hold Down Battery 2.5L FordBattery Post Cover RED Boot Battery CablePanel for Access GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACO & STD Encl 2.5LBryant Switch ROC Dpst 125V SPD Assy 2A 12V UL BatteryAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BP19 20 Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt Spring BushingARBC0 Retu E1028A RO19I/N SSA .Y Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorSead L Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordRADIATOR, 2.5L Ford Support Radiator 2.5L AL TALHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule