Bryant ASPAS1BBL025 Coolant Recommendations, Before Installation, ‹ 2.1.1 Nfpa Standards

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Section 2 — Installation

Bryant Liquid-cooled 25 kW Generator

1.14 COOLANT RECOMMENDATIONS

Use a mixture of half low silicate ethylene glycol base anti-freeze and half deionized water. Cooling system capacity is about 8 U.S. quarts (7.6 liters). Use only deionized water and only low silicate anti-freeze. If desired, add a high quality rust inhibitor to the rec- ommended coolant mixture. When adding coolant, always add the recommended 50-50 mixture.

Do not use any chromate base rust inhibitor

!with ethylene glycol base anti-freeze or chromi- umhydroxide (“green slime”) forms and will cause overheating. Engines that have been operated with a chromate base rust inhibitor must be chemically cleaned before adding ethyl- ene glycol base anti-freeze. Using any high sili- cate anti-freeze boosters or additives will also cause overheating. DO NOT use any soluble oil inhibitor for this equipment.

If an open bottom is used, the engine-genera- tor must be installed over non-combustible materials and should be located such that com- bustible materials are not capable of accumu- lating under the generator set.

Only qualified, competent installation contractors or electricians thoroughly familiar with applicable codes, standards and regulations should install this standby electric power system. The installation must comply strictly with all codes, standards and regula- tions pertaining to the installation.

After the system has been installed, do nothing

!that might render the installation in noncompli- ance with such codes, standards and regula- tions.

NOTE:

For more information about the installation of a standby system contact a dealer.

1.15 BEFORE INSTALLATION

Before installing this equipment, check the ratings of both the generator and the transfer switch. Read “Emergency Isolation Method” and “Total Circuit Isolation Method” in Sections 2.5 and 2.6.

The generator’s rated wattage/amperage capacity must be adequate to handle all electrical loads that the unit will power. It may be necessary to group the critical (essential) loads together and wire them into a separate “emergency” distribution panel.

This generator can be installed in conjunction with an engineered transfer switch, if necessary.

The standard prepackaged transfer switch does not have sensing or controlling circuit boards. Instead, the generator control console houses a “Printed Circuit Board Assembly”, which controls all phases of operation, including engine start up and load transfer.

2.1STANDBY GENERATOR INSTALLATION

DANGER

Connecting this generator to an electrical sys- tem normally supplied by an electric utility shall be by means of a transfer switch, so as to isolate the electric system from the utility distri- bution system when the generator is operating. Failure to isolate the electric system by these means will result in damage to the generator and may also result in injury or death to utility workers due to backfeed of electrical energy.

‹2.1.1 NFPA STANDARDS

The following published standards booklets pertain- ing to standby electric systems are available form the National Fire Protection Association (NFPA), Batterymarch Park, Quincy, MA 02269:

NOTE:

It is essential to use the latest version of any stan- dard to ensure correct and current information.

NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES.

NFPA No. 76A, ESSENTIAL ELECTRICAL SYS-

TEMS FOR HEALTH CARE FACILITIES.

NFPA No. 220, STANDARD TYPES OF BUILDING CONSTRUCTION

NFPA No. 68, GUIDE FOR EXPLOSION VENTING

NFPA No. 70, NATIONAL ELECTRICAL CODE.

NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE.

NFPA No. 10, INSTALLATION, MAINTENANCE AND USE OF PORTABLE FIRE EXTINGUISHERS.

‹2.1.2 OTHER PUBLISHED STANDARDS

In addition to NFPA standards, the following infor- mation pertaining to the installation and use of standby electric systems is available:

NOTE:

It is essential to use the latest version of any stan- dard to ensure correct and current information.

Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

8 Bryant

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Contents Page Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service Your Bryant Dealer isTable of Contents General Hazards Fire Hazards ‹ Standards IndexAutomatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemSpecifications UnpackingFuel Consumption Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Before InstallationCoolant Recommendations ‹ 2.1.2 Other Published StandardsGenerator Mounting Support Generator LocationBasic Standby Electric System Emergency Circuit Isolation MethodTotal Circuit Isolation Method Transfer Switch Signal ConnectionsBattery Installation Grounding the Generator‹ 2.10.1 Vented Batteries Preparation Before START-UP‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.6 System Ready LED ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.3 15 AMP Fuse ‹ 3.1.4 5 AMP FuseAutomatic Operation Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Weekly Exercise CycleControl Board DIP Switch Settings OFF SET Exercise Time To SET Exerciser TimeCylinder Head Procedure Intake Manifold ProcedureExhaust Manifold Procedure Overload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.8.6 Perform Visual Inspection ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.7 Inspect Exhaust System‹ 4.9.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance ‹ 4.9.2 Battery‹ 4.9.4 Battery Replacement Periodic Replacement PartsScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Battery Post Cover RED Hold Down Battery 2.5L FordBattery Post Cover Black Boot Battery CablePanel for Access Assembly Cover Access Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Roof ACO & STD Encl 2.5LBryant Assy Wire Fuse Holder Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Screw Hhtt M5-0.8 X 12 BP19 20 STARTER, 12 Volt Tank Coolant RecoveryEngine 2.5L Ford Spring BushingARBC0 Retu E1028A RO19I/N SSA .Y GASKET, AIR Cleaner Adapter Body Carburetor AssemblyCover AIR Cleaner Bracket Fuel RegulatorSead L Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumMuffler 2.5L Ford Pipe Muffler OUTPipe Exhaust 2.5L Ford Saddle 2 InchASM Motor Stepper Housing Governor ConnectorCover Connector Housing Harn GOV 2.5L FordHOSE, 2.5L Ford Lower Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule