Bryant ASPAS1BBL025 owner manual Maintenance Level

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Section 4 — Maintenance

Bryant Liquid-cooled 25 kW Generator

Maintenance

Level 1

 

Level 2

 

Level 3

 

Level 4

 

Tasks

Recom-

Task

Required

Task

Required

Task

 

Task

 

mended

Comp.

to be done

Comp.

to be done

Comp.

Required

Comp.

 

to be done

(Date-

3 months/

(Date-

Semi-

(Date-

to be done

(Date-

 

monthly

Initials)

Break-in

Initials)

annually

Initials)

Annually

Initials)

13.Initiate an automatic start and transfer of the unit to site load and exercise it for

at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

14.Start and exercise the unit at full rated load (use a load bank if the site load is

not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.

15. Change the engine oil.

16.Replace the engine oil filter(s).

17.Replace the engine air filter(s).

18.Replace the engine fuel filter(s) on diesel engine driven units and re-prime the fuel system.

19.Check the engine spark plugs on gas engine driven units. Clean and re-gap or replace as necessary.

20.Perform a 5 minute no-load operational run of the unit looking for any post service problems.

21.Return the unit to standby

setup for operation when required.

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Contents Page ‹ HOW to Obtain Service ‹ Operation and MaintenanceIntroduction Your Bryant Dealer isTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking SpecificationsEngine OIL Recommendations Fuel ConsumptionCoolant Recommendations Before Installation‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsBasic Standby Electric System Generator LocationGenerator Mounting Support Emergency Circuit Isolation MethodBattery Installation Transfer Switch Signal ConnectionsTotal Circuit Isolation Method Grounding the Generator‹ 2.10.1 Vented Batteries Preparation Before START-UP‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.3 15 AMP Fuse ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.6 System Ready LED ‹ 3.1.4 5 AMP FuseRetransfer and Shutdown Manual Transfer START-UP Engine Governor AdjustmentsAutomatic Operation Weekly Exercise CycleOFF SET Exercise Time To SET Exerciser Time Control Board DIP Switch SettingsCylinder Head Procedure Intake Manifold ProcedureExhaust Manifold Procedure Overload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.6 Perform Visual Inspection ‹ 4.8.7 Inspect Exhaust System‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.2 BatteryPeriodic Replacement Parts ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Battery Post Cover Black Hold Down Battery 2.5L FordBattery Post Cover RED Boot Battery CablePanel for Access GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACO & STD Encl 2.5LBryant Switch ROC Dpst 125V SPD Assy 2A 12V UL BatteryAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BP19 20 Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt Spring BushingARBC0 Retu E1028A RO19I/N SSA .Y Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorSead L Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordRADIATOR, 2.5L Ford Support Radiator 2.5L AL TALHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule