Bryant ASPAS1BBL025 Generator, Transfer Switch, Automatic System Operation, Main Circuit Breaker

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Section 1 - General Information

Bryant Liquid-cooled 25 kW Generator

1.1GENERATOR

This equipment is a liquid-cooled, engine-driven gen- erator set. The generator is designed to supply elec- trical power that operates critical electrical loads during utility power failure. The unit has been facto- ry-installed in a weather resistant, all metal enclosure and is intended for outdoor installation only. Use this generator as a source of electrical power for the oper- ation of 120 and/or 240VAC, single-phase loads.

This model is rated as follows:

Model ASPAS1BBL025: Provides 25,000 watts (25 kW) of single- phase power.

If this generator is used to power electrical load ! circuits normally powered by a utility power

source, it is required by code to install a trans- fer switch. The transfer switch must effectively isolate the electric system from the utility distri- bution system when the generator is operating (NEC 701). Failure to isolate an electrical system by such means results in damage to the genera- tor and may also result in injury or even death to utility power workers due to backfeed of electrical energy.

1.2TRANSFER SWITCH

This generator system is intended to be used with a matched automatic transfer switch. It is supplied with a NEMA 3R enclosure. The NEMA 3R enclosure is weather proof and can be used indoors or out- doors. Follow these rules:

Install the transfer switch on a firm, sturdy sup- porting structure.

To prevent switch distortion, level the switch if nec- essary. This can be done by placing washers between the switch enclosure and the mounting surface.

Never install the switch where water or any corro- sive substance might drip onto the enclosure.

Protect the switch at all times against excessive moisture, dust, dirt, lint, construction grit and cor- rosive vapors.

If a transfer switch is not included, one may be pur- chased separately from a dealer.

1.3AUTOMATIC SYSTEM OPERATION

When this generator, along with a transfer switch, has been installed and interconnected, a circuit board in the generator panel constantly monitors utility power source voltage. Should that voltage drop below a pre- set value, and remain at such a low state for a preset amount of time, the generator cranks and starts. After the generator starts, the transfer switch transfers load circuits so the generator can power them.

When utility source voltage has been restored, the switch re-transfers back to the utility source voltage and the generator then shuts down.

Please reference the transfer switch manual for spe- cific information.

1.4GENERATOR AC CONNECTION

SYSTEMS

The generator was shipped from the factory with its stator AC output leads connected in a single-phase, 3-wire generator AC connection system (Figure 1.1). The stator assembly in this system consists of a pair of stationary windings, with two leads brought out of each winding. Each single winding can supply 120 VAC, 60 Hertz. When the two windings are connected in series, a 240 VAC, 60 Hertz AC output results. Typically the two “hot” leads in the circuit are Wires No. 11 and 44. The “Neutral” leads are the junction of Wires 22 and 33.

Figure 1.1 - Generator AC Connection System

0

NEUTRAL

1.5MAIN CIRCUIT BREAKER

The generator’s main circuit breaker is included with the unit as shipped from the factory. The breaker for each unit is described in Figure 1.2.

Figure 1.2 - Main Circuit Breaker

Model

Rating

Phase

Actual Current

C/B Rating*

% over rating

Circuit Breaker

ASPAS1BBL025

25,000 W

1

104.2 A

125 A

120%

125A BQ2

* Amp Rating of C/B structured under model.

4 Bryant

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Contents Page Introduction ‹ Operation and Maintenance‹ HOW to Obtain Service Your Bryant Dealer isTable of Contents General Hazards Fire Hazards ‹ Standards IndexAutomatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemSpecifications UnpackingFuel Consumption Engine OIL Recommendations‹ 2.1.1 Nfpa Standards Before InstallationCoolant Recommendations ‹ 2.1.2 Other Published StandardsGenerator Mounting Support Generator LocationBasic Standby Electric System Emergency Circuit Isolation MethodTotal Circuit Isolation Method Transfer Switch Signal ConnectionsBattery Installation Grounding the GeneratorPreparation Before START-UP ‹ 2.10.1 Vented Batteries‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.6 System Ready LED ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.3 15 AMP Fuse ‹ 3.1.4 5 AMP FuseAutomatic Operation Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Weekly Exercise CycleControl Board DIP Switch Settings OFF SET Exercise Time To SET Exerciser TimeIntake Manifold Procedure Cylinder Head ProcedureExhaust Manifold Procedure Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.8.6 Perform Visual Inspection ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.7 Inspect Exhaust System‹ 4.9.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance ‹ 4.9.2 Battery‹ 4.9.4 Battery Replacement Periodic Replacement PartsScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Battery Post Cover RED Hold Down Battery 2.5L FordBattery Post Cover Black Boot Battery CablePanel for Access Assembly Cover Access Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Roof ACO & STD Encl 2.5LBryant Assy Wire Fuse Holder Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Screw Hhtt M5-0.8 X 12 BP19 20 STARTER, 12 Volt Tank Coolant RecoveryEngine 2.5L Ford Spring BushingARBC0 Retu E1028A RO19I/N SSA .Y GASKET, AIR Cleaner Adapter Body Carburetor AssemblyCover AIR Cleaner Bracket Fuel RegulatorSead L Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumMuffler 2.5L Ford Pipe Muffler OUTPipe Exhaust 2.5L Ford Saddle 2 InchASM Motor Stepper Housing Governor ConnectorCover Connector Housing Harn GOV 2.5L FordHOSE, 2.5L Ford Lower Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule