Bryant ASPAS1BBL025 owner manual ‹ 3.1.3 15 AMP Fuse, ‹ 3.1.6 System Ready LED, ‹ 3.1.4 5 AMP Fuse

Page 15

Section 3 - Operation

Bryant Liquid-cooled 25 kW Generator

‹ 3.1.3 15 AMP FUSE

 

‹ 3.1.6 SYSTEM READY LED

This fuse protects the control console’s DC control circuit against electrical overload and is located inside the control panel. If the fuse has melted open because of an overload, engine cranking and startup cannot occur. If the fuse needs to be replaced, use only an identical 15-amp replacement fuse (type ATO).

‹3.1.4 5 AMP FUSE

This fuse protects the battery charger against electri- cal overload and is located inside the control panel. If the fuse needs to be replaced, use only an identical 5- amp replacement fuse (type ATO).

NOTE:

This fuse will not remove the + battery input power from the PCB when it opens. This means the exercise timer will not be reset.

The System Ready LED (green) has two main pro- poses. First, the LED will be ON when the AUTO/OFF/MANUAL switch is in the AUTO position, utility is present, and there are no system alarms. This ON state indicates the system is fully ready for automatic operation.

The system ready LED will be OFF when the switch is in the manual or OFF positions.

The system ready LED is also used to indicate the presence of utility sensing at the PCB when the switch is either in the AUTO or MANUAL modes. The LED will flash at the rate of 1/2 second on, 1/2 second off if the utility sensing level is below the transfer back threshold.

This secondary function is only available with dip switch two in the OFF position (ATS - automatic transfer switch application).

‹3.1.5 SET EXERCISE TIME SWITCH

This switch allows programming the generator to start and exercise automatically. “See Weekly Exercise Cycle.”

 

Condition

System

Low

Low

High

Over

 

Over

Switch Position

 

 

 

Ready (Green)

Bat (Red)

Oil (Red)

Temp (Red)

Speed (Red)

 

Crank (Red)

Manual

Auto

Off

 

 

Generator Switch is

OFF

X

OFF

OFF

OFF

 

OFF

 

 

O

 

 

in the OFF Mode.

 

 

 

 

 

 

 

 

 

 

 

 

System Ready for

ON

X

OFF

OFF

OFF

 

OFF

 

O

 

 

 

Automatic Start

 

 

 

 

 

 

 

 

 

 

 

 

Generator Switch is

OFF

X

OFF

OFF

OFF

 

OFF

O

 

 

 

 

in the MANUAL Mode

 

 

 

 

 

 

 

 

 

 

 

 

Weekly Exerciser

X

Flashing

Flashing

Flashing

Flashing

 

Flashing

O

O

O

 

 

is not set

 

(-----------------------------------

1 sec rate

---------------------------------------

)

 

 

 

 

 

Battery Voltage <12V

X

ON

 

 

 

 

 

O

O

O

 

 

for >1 minute

 

(Non-latching)

 

 

 

 

 

 

 

 

 

 

Battery Voltage <6V

X

ON

 

 

 

 

 

O

O

 

 

 

Unit Shutdown due

OFF

X

ON

 

 

 

 

O

O

 

 

 

to Low Oil Pressure

 

 

 

 

 

 

 

 

 

 

 

 

Unit Shutdown due

OFF

X

 

ON

 

 

 

O

O

 

 

 

to High Temperature

 

 

 

 

 

 

 

 

 

 

 

 

Unit Shutdown due

OFF

X

 

 

ON

 

 

O

O

 

 

 

to Engine Overspeed

 

 

 

 

 

 

 

 

 

 

 

 

Unit Failed to Start

OFF

X

 

 

 

 

ON

O

O

 

 

 

during it’s Crank Cycle

 

 

 

 

 

 

 

 

 

 

 

 

Utility Voltage is

Flashing

X

 

 

 

 

 

O

O

 

 

 

<45% of Nominal

1 sec rate

 

 

 

 

 

 

 

 

 

 

 

Engine Speed Signal Fault

OFF

X

 

 

Flashing

 

 

O

O

 

 

 

Control Board Dip Switch

OFF

X

The five RED LED’s will turn on one at a time

 

O

O

O

 

 

is in wrong position.

 

 

 

 

 

 

 

 

 

 

 

 

 

X = indicates that the LED can be ON or OFF depending on the operating conditions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bryant

13

 

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Contents Page Your Bryant Dealer is ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchUnpacking SpecificationsEngine OIL Recommendations Fuel Consumption‹ 2.1.2 Other Published Standards Before InstallationCoolant Recommendations ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Generator LocationBasic Standby Electric System Generator Mounting Support Grounding the Generator Transfer Switch Signal Connections Battery Installation Total Circuit Isolation MethodPreparation Before START-UP ‹ 2.10.1 Vented Batteries‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.4 5 AMP Fuse ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.3 15 AMP Fuse ‹ 3.1.6 System Ready LEDWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOFF SET Exercise Time To SET Exerciser Time Control Board DIP Switch SettingsIntake Manifold Procedure Cylinder Head ProcedureExhaust Manifold Procedure Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.8.7 Inspect Exhaust System ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.6 Perform Visual Inspection‹ 4.9.2 Battery Miscellaneous Maintenance‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance ‹ 4.9.1 Cleaning the GeneratorPeriodic Replacement Parts ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Boot Battery Cable Hold Down Battery 2.5L FordBattery Post Cover Black Battery Post Cover REDPanel for Access Roof ACO & STD Encl 2.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessBryant Screw Hhtt M5-0.8 X 12 BP Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Assy Wire Fuse Holder19 20 Spring Bushing Tank Coolant RecoveryEngine 2.5L Ford STARTER, 12 VoltARBC0 Retu E1028A RO19I/N SSA .Y Bracket Fuel Regulator Body Carburetor AssemblyCover AIR Cleaner GASKET, AIR Cleaner AdapterSead L Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordSaddle 2 Inch Pipe Muffler OUTPipe Exhaust 2.5L Ford Muffler 2.5L FordHarn GOV 2.5L Ford Housing Governor ConnectorCover Connector Housing ASM Motor StepperVENTURI, 16 FAN 2.5L Ford Radiator Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford HOSE, 2.5L Ford LowerInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule