Bryant ASPAS1BBL025 owner manual Table of Contents

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Table of Contents

Bryant Liquid-cooled 25 kW Generator

INTRODUCTION

................................................IFC

Section 3 — OPERATION

12

Read this Manual Thoroughly

IFC

Operation and Maintenance

IFC

How to Obtain Service

IFC

SAFETY RULES

2

Section 1 — GENERAL INFORMATION

4

1.1

Generator

4

1.2

Transfer Switch

4

1.3

Automatic System Operation

4

1.4

Generator AC Connection Systems

4

1.5

Main Circuit Breaker

4

1.6

Generator Fuel System

5

1.7

Engine Protective Devices

5

1.8

Unpacking

6

1.9

Lifting the Generator

6

1.10

Specifications

6

1.11

Fuel Consumption

7

1.12

Reconfiguring the Fuel System for LP Vapor

7

1.13

Engine Oil Recommendations

7

1.14

Coolant Recommendations

8

1.15

Before Installation

8

3.1

Engineered GTS Transfer Switch

........................12

3.2

Control Console Components

14

3.3

Manual Transfer and Startup

14

3.4

Engine Governor Adjustments

14

3.5

Retransfer and Shutdown

14

3.6

Automatic Operation

14

3.7

Weekly Exercise Cycle

15

Section 4 — MAINTENANCE

16

4.1Maintenance Performed by Authorized

 

Service Facilities

16

4.2

Exhaust Manifold Procedure

16

4.3

Intake Manifold Procedure

16

4.4

Cylinder Head Procedure

16

4.5

Cooling System

17

4.6Overload Protection for Engine DC

Electrical System

17

4.7 Checking Fluid Levels

17

4.8Maintenance Owner/Operator

 

Can Perform

17

4.9

Miscellaneous Maintenance

19

4.10

Scheduled Maintenance

21

Section 2 — INSTALLATION

8

2.1

Standby Generator Installation

8

2.2

Generator Location

9

2.3

Generator Mounting and Support

9

2.4

Basic Standby Electric System

9

2.5

Emergency Circuit Isolation Method

9

2.6

Total Circuit Isolation Method

10

2.7

Grounding the Generator

10

2.8

Generator AC Neutral Connections

10

2.9

Transfer Switch Signal Connections

10

2.10

Battery Installation

10

2.11

Preparation Before Start-Up

11

Section 5 — TROUBLESHOOTING

24

Section 6

— NOTES

25

Section 7

— ELECTRICAL DATA

28

Section 8

— EXPLODED VIEWS AND

 

 

PARTS LISTS

36

Section 9

— INSTALLATION DIAGRAM

51

Section 10 — WARRANTY

52

Bryant 1

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Contents Page Your Bryant Dealer is ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchUnpacking SpecificationsEngine OIL Recommendations Fuel Consumption‹ 2.1.2 Other Published Standards Before InstallationCoolant Recommendations ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Generator LocationBasic Standby Electric System Generator Mounting SupportGrounding the Generator Transfer Switch Signal ConnectionsBattery Installation Total Circuit Isolation MethodPreparation Before START-UP ‹ 2.10.1 Vented Batteries‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.4 5 AMP Fuse ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.3 15 AMP Fuse ‹ 3.1.6 System Ready LEDWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOFF SET Exercise Time To SET Exerciser Time Control Board DIP Switch SettingsIntake Manifold Procedure Cylinder Head ProcedureExhaust Manifold Procedure Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.8.7 Inspect Exhaust System ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.6 Perform Visual Inspection‹ 4.9.2 Battery Miscellaneous Maintenance‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance ‹ 4.9.1 Cleaning the GeneratorPeriodic Replacement Parts ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Boot Battery Cable Hold Down Battery 2.5L FordBattery Post Cover Black Battery Post Cover REDPanel for Access Roof ACO & STD Encl 2.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessBryant Screw Hhtt M5-0.8 X 12 BP Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Assy Wire Fuse Holder19 20 Spring Bushing Tank Coolant RecoveryEngine 2.5L Ford STARTER, 12 VoltARBC0 Retu E1028A RO19I/N SSA .Y Bracket Fuel Regulator Body Carburetor AssemblyCover AIR Cleaner GASKET, AIR Cleaner AdapterSead L Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordSaddle 2 Inch Pipe Muffler OUTPipe Exhaust 2.5L Ford Muffler 2.5L FordHarn GOV 2.5L Ford Housing Governor ConnectorCover Connector Housing ASM Motor StepperVENTURI, 16 FAN 2.5L Ford Radiator Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford HOSE, 2.5L Ford LowerInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule