Bryant ASPAS1BBL025 owner manual Scheduled Maintenance, Service Maintenance Interval Information

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Section 4 — Maintenance

Bryant Liquid-cooled 25 kW Generator

4.10 SCHEDULED MAINTENANCE

Following is a recommended maintenance schedule for small standby and residential generator sets. The estab- lished intervals in the schedule are the maximum recommended when the unit is used in an average service appli- cation. They will need to be decreased (performed more frequently) if the unit is used in a severe application. Use the unit hour meter or calendar time, whichever occurs first, from the previous maintenance interval to determine the next required maintenance interval.

Service Maintenance Interval Information:

The various service maintenance intervals are designated by interval numbers as follows:

1An early inspection of the generator set to insure it is ready to operate when required and to identify any poten- tial problem areas.

Performed monthly this requires approximately .5 man-hours per unit to complete.

This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting automatically without warning:

To prevent injury, perform the following steps in the order indicated before starting any maintenance:

Disable the generator set from starting and/or connecting to the load by setting the control panel AUTO/OFF/MANUAL switch to the OFF position.

Remove the 5 amp and 15 amp control panel fuses.

Turn off the battery charger (turn OFF utility supply to ATS).

Remove the negative battery cable.

The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi- tion from burning out sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

2A break-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed ONLY ONCE following the first three months of operation after purchase of the unit and requires approximately 2.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by a dealer.

3An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed semi-annually this requires approximately 1.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by a dealer.

4A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed annually this requires approximately 4.0 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by a dealer.

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Contents Page Your Bryant Dealer is ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchUnpacking SpecificationsEngine OIL Recommendations Fuel Consumption‹ 2.1.2 Other Published Standards Before InstallationCoolant Recommendations ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Generator LocationBasic Standby Electric System Generator Mounting SupportGrounding the Generator Transfer Switch Signal ConnectionsBattery Installation Total Circuit Isolation Method‹ 2.11.1 Prior to Initial START-UP Preparation Before START-UP‹ 2.10.1 Vented Batteries Control Console Components ‹ 3.1.4 5 AMP Fuse ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.3 15 AMP Fuse ‹ 3.1.6 System Ready LEDWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOFF SET Exercise Time To SET Exerciser Time Control Board DIP Switch SettingsExhaust Manifold Procedure Intake Manifold ProcedureCylinder Head Procedure Checking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.8.7 Inspect Exhaust System ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.6 Perform Visual Inspection‹ 4.9.2 Battery Miscellaneous Maintenance‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance ‹ 4.9.1 Cleaning the GeneratorPeriodic Replacement Parts ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Boot Battery Cable Hold Down Battery 2.5L FordBattery Post Cover Black Battery Post Cover REDPanel for Access Roof ACO & STD Encl 2.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessBryant Screw Hhtt M5-0.8 X 12 BP Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Assy Wire Fuse Holder19 20 Spring Bushing Tank Coolant RecoveryEngine 2.5L Ford STARTER, 12 VoltARBC0 Retu E1028A RO19I/N SSA .Y Bracket Fuel Regulator Body Carburetor AssemblyCover AIR Cleaner GASKET, AIR Cleaner AdapterSead L Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordSaddle 2 Inch Pipe Muffler OUTPipe Exhaust 2.5L Ford Muffler 2.5L FordHarn GOV 2.5L Ford Housing Governor ConnectorCover Connector Housing ASM Motor StepperVENTURI, 16 FAN 2.5L Ford Radiator Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford HOSE, 2.5L Ford LowerInstallation Diagram PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule