Bryant ASPAS1BBL025 Manual Transfer START-UP Engine Governor Adjustments, Retransfer and Shutdown

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Section 3 - Operation

Bryant Liquid-cooled 25 kW Generator

3.2MANUAL TRANSFER AND

START-UP

To transfer electrical loads to the Standby (EMER- GENCY) power source side and start the engine man- ually, refer to the Owner’s Manual of the particular transfer switch.

3.3ENGINE GOVERNOR

ADJUSTMENTS

Engine speed governing is also controlled by the engine control board. The engine governor has been set by the factory during final testing of the generator and should not be adjusted.

If, however, adjustments are necessary, the following procedure should be followed (Figure 3.2 and Section 3.8):

1.Move dip switch 8 to the test mode (OFF posi- tion).

2.Set all three potentiometers (pots) fully counter- clockwise.

3.Under no load condition, increase the GAIN pot as much as possible without causing instability.

4.Apply 1/4, 1/2, 3/4 and full load to the unit. Decrease the GAIN pot if there is instability at any load point.

5.Under full load condition, increase the stability pot until the unit returns to 60 Hertz (or 50 Hertz in 50 Hertz applications).

Figure 3.2 — Engine Governor Adjustment

6.Reduce load to 3/4, 1/2, 1/4 and no load. Decrease the stability pot if there is instability at any load point.

7.Adjust differential pot to make the recovery to load changes even faster and minimize load change undershoot and overshoot. If it is set too high, it may introduce oscillations at some load. It can be set to zero (full CCW) if a small amount causes oscillations at some load.

3.4RETRANSFER AND SHUTDOWN

When utility power source voltage has been restored, electrical loads may be transferred back to that source and the generator can be shut down as fol- lows:

Verify that utility power supply voltage to the trans- fer switch has been positively turned Off, using whatever means provided (such as utility main line circuit breaker).

Set the generator’s main circuit breaker to its Off or Open position.

Let the generator engine run at no-load for a few minutes, to stabilize internal unit temperatures.

On the generator console, set the Auto/Off/ Manual switch to Off. Wait for engine to come to a complete stop.

For transfer to utility position, refer to the Owner’s Manual of the particular transfer switch.

Turn on the utility power supply to the transfer switch, using whatever means provided (such as a utility main line circuit breaker). The utility power source now powers the loads.

3.5 AUTOMATIC OPERATION

To set the system for fully automatic operation, pro- ceed as follows:

• Check that load circuits are connected to the utility power supply.

• Set the AUTO/OFF/MANUAL switch to its AUTO position.

• Set the generator main circuit breaker to its ON or CLOSED position.

3.6 WEEKLY EXERCISE CYCLE

The engine control board will start and run the gen- erator once every seven days for approximately 12 minutes. If utility should fail during this exercise period, the engine control board will transfer the load to the generator output and continue to run until util- ity returns.

On the day, and at the time of day chosen for the gen- erator to exercise, set the weekly exercise cycle as fol- lows:

1. Place the AUTO/OFF/MANUAL switch in the auto position (Figure 3.3).

14 Bryant

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Contents Page ‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction Your Bryant Dealer isTable of Contents General Hazards Fire Hazards ‹ Standards IndexTransfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemSpecifications UnpackingFuel Consumption Engine OIL RecommendationsBefore Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsGenerator Location Basic Standby Electric SystemGenerator Mounting Support Emergency Circuit Isolation MethodTransfer Switch Signal Connections Battery InstallationTotal Circuit Isolation Method Grounding the Generator ‹ 2.10.1 Vented Batteries Preparation Before START-UP ‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.5 SET Exercise Time Switch ‹ 3.1.3 15 AMP Fuse‹ 3.1.6 System Ready LED ‹ 3.1.4 5 AMP FuseManual Transfer START-UP Engine Governor Adjustments Retransfer and ShutdownAutomatic Operation Weekly Exercise CycleControl Board DIP Switch Settings OFF SET Exercise Time To SET Exerciser TimeCylinder Head Procedure Intake Manifold ProcedureExhaust Manifold Procedure Overload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.8.11 Changing the Engine AIR Cleaner ‹ 4.8.5 Check Engine Coolant Level‹ 4.8.6 Perform Visual Inspection ‹ 4.8.7 Inspect Exhaust SystemMiscellaneous Maintenance ‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.2 Battery‹ 4.9.4 Battery Replacement Periodic Replacement PartsScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Hold Down Battery 2.5L Ford Battery Post Cover BlackBattery Post Cover RED Boot Battery CablePanel for Access Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACO & STD Encl 2.5LBryant Assy 2A 12V UL Battery Switch ROC Dpst 125V SPDAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BP19 20 Tank Coolant Recovery Engine 2.5L FordSTARTER, 12 Volt Spring BushingARBC0 Retu E1028A RO19I/N SSA .Y Body Carburetor Assembly Cover AIR CleanerGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorSead L Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Pipe Exhaust 2.5L FordMuffler 2.5L Ford Saddle 2 InchHousing Governor Connector Cover Connector HousingASM Motor Stepper Harn GOV 2.5L FordSupport Radiator 2.5L AL TAL RADIATOR, 2.5L FordHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule