Bryant ASPAS1BBL025 Cooling System, Overload Protection for Engine DC Electrical System

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Section 4 — Maintenance

Bryant Liquid-cooled 25 kW Generator

4.5COOLING SYSTEM

Air intake and outlet openings in the generator com- partment must be open and unobstructed for contin- ued proper operation. This includes such obstruc- tions as high grass, weeds, brush, leaves and snow.

Without sufficient cooling and ventilating air flow, the engine/generator quickly overheats, which causes it to shut down. (See the installation diagram.)

Remove oil dipstick and wipe dry with a clean, lint-free cloth.

Install oil dipstick, then remove again.

Oil should be between FULL and ADD marks.

If oil level is below the dipstick ADD mark, remove oil fill cap. Add the recommended oil to bring oil level up to the FULL mark. DO NOT FILL ABOVE THE “FULL” MARK. See “Engine Oil Recommen- dations” for recommended oils.

The exhaust system parts from this product get extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain clear of the exhaust. Such materials may ignite and burn from the heat of the exhaust system.

4.6OVERLOAD PROTECTION FOR

ENGINE DC ELECTRICAL SYSTEM

Engine cranking, start up and running are controlled by a solid state Engine Controller circuit board. Battery voltage is delivered to that circuit board via a 15 amp fuse. These overcurrent protection devices will open if the circuit is overloaded.

If a circuit breaker opens or a fuse element

!melts, find the cause of the overload before resetting the circuit breaker or replacing the fuse.

4.7CHECKING FLUID LEVELS

‹4.7.1 CHECK ENGINE OIL

Check engine crankcase oil level (Figure 4.3) at least every 20 hours of operation, or prior to use.

Figure 4.3 - Oil Dipstick and Oil Fill Cap

Oil Fill Cap

Engine

Air Cleaner

Oil Dipstick

Oil

Filter

‹4.7.2 BATTERY FLUID

Check battery electrolyte fluid based on the Maintenance Schedule. Fluid should cover separa- tors in all battery cells. If fluid level is low, add dis- tilled water to cover tops of separators. DO NOT USE TAP WATER IN BATTERY.

‹4.7.3 ENGINE COOLANT

Check coolant level in coolant recovery bottle. See Specifications.

Add recommended coolant mixture as necessary.

Periodically remove radiator pressure cap (only when engine has cooled down) to make sure the coolant recovery system is functioning properly. Coolant should be at bottom of radiator filler neck. If coolant level is low, inspect gasket in radiator pressure cap. Replace cap, if necessary. To have pressure cap tested, contact a dealer. Inspect cool- ing system and coolant recovery system for leaks.

4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM

‹4.8.1 CHECK ENGINE OIL LEVEL

Refer to “Checking Fluid Levels”.

‹4.8.2 CHECK BATTERY

See “Checking Fluid Levels”.

Check battery cables for condition, tightness, cor- rosion or damage. Clean, tighten or replace as necessary.

‹4.8.3 EXERCISE SYSTEM

Start the generator engine at least once every seven days and let it run at least 20 minutes. See “Weekly Exercise Cycle”.

‹4.8.4 INSPECT COOLING SYSTEM

Inspect engine cooling system. See “Maintenance Schedule”.

Check hoses for damage, deterioration, leaks, etc. Correct any discrepancies found.

Check hose clamps for tightness.

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Contents Page Your Bryant Dealer is ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator AC Connection Systems Transfer SwitchGenerator Automatic System OperationGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchUnpacking SpecificationsEngine OIL Recommendations Fuel Consumption‹ 2.1.2 Other Published Standards Before InstallationCoolant Recommendations ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Generator LocationBasic Standby Electric System Generator Mounting SupportGrounding the Generator Transfer Switch Signal ConnectionsBattery Installation Total Circuit Isolation Method‹ 2.10.1 Vented Batteries Preparation Before START-UP‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.4 5 AMP Fuse ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.3 15 AMP Fuse ‹ 3.1.6 System Ready LEDWeekly Exercise Cycle Manual Transfer START-UP Engine Governor AdjustmentsRetransfer and Shutdown Automatic OperationOFF SET Exercise Time To SET Exerciser Time Control Board DIP Switch SettingsCylinder Head Procedure Intake Manifold ProcedureExhaust Manifold Procedure Overload Protection for Engine DC Electrical System Cooling SystemChecking Fluid Levels ‹ 4.8.7 Inspect Exhaust System ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.6 Perform Visual Inspection‹ 4.9.2 Battery Miscellaneous Maintenance‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance ‹ 4.9.1 Cleaning the GeneratorPeriodic Replacement Parts ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Boot Battery Cable Hold Down Battery 2.5L FordBattery Post Cover Black Battery Post Cover REDPanel for Access Roof ACO & STD Encl 2.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessBryant Screw Hhtt M5-0.8 X 12 BP Assy 2A 12V UL BatterySwitch ROC Dpst 125V SPD Assy Wire Fuse Holder19 20 Spring Bushing Tank Coolant RecoveryEngine 2.5L Ford STARTER, 12 VoltARBC0 Retu E1028A RO19I/N SSA .Y Bracket Fuel Regulator Body Carburetor AssemblyCover AIR Cleaner GASKET, AIR Cleaner AdapterSead L Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordSaddle 2 Inch Pipe Muffler OUTPipe Exhaust 2.5L Ford Muffler 2.5L FordHarn GOV 2.5L Ford Housing Governor ConnectorCover Connector Housing ASM Motor StepperVENTURI, 16 FAN 2.5L Ford Radiator Support Radiator 2.5L AL TALRADIATOR, 2.5L Ford HOSE, 2.5L Ford LowerInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule