Bryant ASPAS1BBL025 owner manual Fire Hazards, ‹ Standards Index

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Important Safety Instructions

place before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet.

DANGEROUS ELECTRICAL SHOCK MAY RESULT.

If people must stand on metal or concrete while installing, operating, servicing, adjusting or repairing this equipment, place insulative mats over a dry wooden platform. Work on the equipment only while standing on such insulative mats.

The National Electrical Code (NEC), Article 250 requires the frame and external electrically conductive parts of the generator to be connected to an approved earth ground and/or grounding rods. This grounding will help prevent dangerous electrical shock that might be caused by a ground fault condition in the generator set or by static elec- tricity. Never disconnect the ground wire.

Wire gauge sizes of electrical wiring, cables and cord sets must be adequate to handle the maximum electrical current (ampacity) to which they will be subjected.

Before installing or servicing this (and related) equipment, make sure that all power voltage supplies are positively turned off at their source. Failure to do so will result in haz- ardous and possibly fatal electrical shock.

Connecting this unit to an electrical system normally sup- plied by an electric utility shall be by means of a transfer switch so as to isolate the generator electric system from the electric utility distribution system when the generator is operating. Failure to isolate the two electric system power sources from each other by such means will result in dam- age to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy.

Generators installed with an automatic transfer switch will crank and start automatically when normal (utility) source voltage is removed or is below an acceptable preset level. To prevent such automatic start-up and possible injury to per- sonnel, disable the generator’s automatic start circuit (bat- tery cables, etc.) before working on or around the unit. Then, place a “Do Not Operate” tag on the generator control panel and on the transfer switch.

In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not pos- sible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving components causing injury.

FIRE HAZARDS

Keep a fire extinguisher near the generator at all times. Do NOT use any carbon tetra-chloride type extinguisher. Its fumes are toxic, and the liquid can deteriorate wiring insu- lation. Keep the extinguisher properly charged and be familiar with its use. Consult the local fire department for any questions pertaining to fire extinguishers.

Bryant Liquid-cooled 25 kW Generator

EXPLOSION HAZARDS

Properly ventilate any room or building housing the gener- ator to prevent build-up of explosive gas.

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris.

Bryant generator sets may operate using one of several types of fuels. All fuel types are potentially FLAMMABLE and/or EXPLOSIVE and should be handled with care. Comply with all laws regulating the storage and handling of fuels. Inspect the unit’s fuel system frequently and correct any leaks immediately. Fuel supply lines must be properly installed, purged and leak tested according to applicable fuel-gas codes before placing this equipment into service.

Diesel fuels are highly FLAMMABLE. Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Natural gas is lighter than air, and LP gas is heavier than air. Install leak detectors accordingly.

‹STANDARDS INDEX

In the absence of pertinent standards, codes, regulations and laws, the published information listed below may be used as installation guide for this equipment.

NOTE:

It is essential to use the latest version of any stan- dard to ensure correct and current information.

1.NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES, available from the National Fire Protection Association, 470 Atlantic Avenue, Boston, MA 02210.

2.NFPA No. 76A, ESSENTIAL ELECTRICAL SYS- TEMS FOR HEALTH CARE FACILITIES, available same as Item 1.

3.NFPA No. 54, NATIONAL FUEL GAS CODE, avail- able same as Item 1.

4.NFPA No. 58, AMERICAN NATIONAL STANDARD FOR STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GAS, available same as Item 1.

5.NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC CODE, available same as Item 1.

6.Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

7.AGRICULTURAL WIRING HANDBOOK, available from the Food and Energy Council, 909 University Avenue, Columbia, MO 65201.

8.ASAE EP-3634, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRICAL SYS- TEMS, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.

9.NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE, available same as Item 1.

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Contents Page ‹ HOW to Obtain Service ‹ Operation and Maintenance Introduction Your Bryant Dealer isTable of Contents General Hazards ‹ Standards Index Fire HazardsGenerator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemUnpacking SpecificationsEngine OIL Recommendations Fuel ConsumptionCoolant Recommendations Before Installation‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsBasic Standby Electric System Generator LocationGenerator Mounting Support Emergency Circuit Isolation MethodBattery Installation Transfer Switch Signal ConnectionsTotal Circuit Isolation Method Grounding the Generator‹ 2.11.1 Prior to Initial START-UP Preparation Before START-UP‹ 2.10.1 Vented Batteries Control Console Components ‹ 3.1.3 15 AMP Fuse ‹ 3.1.5 SET Exercise Time Switch‹ 3.1.6 System Ready LED ‹ 3.1.4 5 AMP FuseRetransfer and Shutdown Manual Transfer START-UP Engine Governor AdjustmentsAutomatic Operation Weekly Exercise CycleOFF SET Exercise Time To SET Exerciser Time Control Board DIP Switch SettingsExhaust Manifold Procedure Intake Manifold ProcedureCylinder Head Procedure Checking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.8.5 Check Engine Coolant Level ‹ 4.8.11 Changing the Engine AIR Cleaner‹ 4.8.6 Perform Visual Inspection ‹ 4.8.7 Inspect Exhaust System‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.2 BatteryPeriodic Replacement Parts ‹ 4.9.4 Battery ReplacementService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Battery Post Cover Black Hold Down Battery 2.5L FordBattery Post Cover RED Boot Battery CablePanel for Access GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACO & STD Encl 2.5LBryant Switch ROC Dpst 125V SPD Assy 2A 12V UL BatteryAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BP19 20 Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt Spring BushingARBC0 Retu E1028A RO19I/N SSA .Y Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorSead L Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordRADIATOR, 2.5L Ford Support Radiator 2.5L AL TALHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule