Bryant ASPAS1BBL025 owner manual Unpacking, Specifications

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Section 1 — General Information

Bryant Liquid-cooled 25 kW Generator

Figure 1.6 - Low Coolant Level Sensor

1.9 LIFTING THE GENERATOR

 

 

 

 

 

‹1.7.4 OVERSPEED SHUTDOWN

Should AC frequency exceed about 72 Hz, circuit board action will automatically shutdown the engine.

‹1.7.5 OVERCRANK SHUTDOWN

The engine control board uses a cyclic cranking process when attempting to start the engine. The first crank cycle is a 15-second crank followed by a seven- second rest. This is followed by five more crank cycles each with a seven second crank followed by a seven-second rest.

If the engine fails to start after all six attempts, the start attempt is stopped and the overcrank LED turns on.

‹1.7.6 LOW BATTERY

The engine control board continually monitors the battery voltage and turns on the low battery LED if the battery voltage falls below 12 VDC for one minute. Low battery voltage is a non-latching alarm, which will automatically clear if the battery voltage rises above 12 VDC.

‹1.7.7 15A DC FUSE

This fuse is located inside the control panel. It pro- tects the panel wiring and components from damag- ing overload. The unit will not start or crank if the fuse is blown. Replace the fuse with one of the same size, type, and rating.

1.8UNPACKING

‹1.8.1 UNPACKING PRECAUTIONS

Handle shipping cartons and crates with care. Use care to avoid damage from dropping, bumping, colli- sion, etc. Store and unpack cartons with the proper side up, as noted on the shipping carton.

When lifting or hoisting equipment is used, be

!careful not to touch overhead power lines. The generators weight of more than 900 pounds requires proper tools, equipment, and qualified personnel to be used in all phases of handling and unpacking.

1.10 SPECIFICATIONS

‹ 1.10.1 ENGINE

Make

 

Ford

Displacement

153 inches3 (2.5 liters)

Cylinder Arrangement

 

4, in-line

Valve Arrangement

Overhead Cam

Firing Order

1-3-4-2

Number of Main Bearings

5

Compression Ratio

 

9.37 to 1

No. of Teeth on Flywheel

164

Ignition Timing (Waste Spark System)

at 1800 rpm

36 degrees BTDC

Spark Plug Gap

 

0.044 inch

Recommended Spark Plugs

0E96180241

Oil Pressure

 

30-50 psi

Crankcase Oil Capacity

4.5 U.S. quarts (4.26 liters)

Recommended Engine Oil

SAE 15W-40

Type of Cooling System

Pressurized, closed recovery

Cooling Fan

 

Pusher Type

Cooling System Capacity

2 U.S. gallons (7.6 liters)

Recommended Coolant

Use a 50-50 mixture of ethylene

 

 

 

glycol base and deionized water.

 

 

 

 

 

 

Home standby control board assembly part

!number 0E9704 must be used on 1800 rpm gen- erators.

‹1.10.2 GENERATOR

Model

ASPAS1BBL025

Rated Max. Cont. AC

 

Power Output (kW)

*25

Rated Voltage (volts)

120/240

No. of Rotor Poles

4

Driven Speed of Rotor

1800

Rotor Excitation System

Direct excited brush type

Type of Stator

4 Wire

Rotor Insulation

Class F

Stator Insulation

Class H

6 Bryant

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Contents Page ‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction Your Bryant Dealer isTable of Contents General Hazards Fire Hazards ‹ Standards IndexTransfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemSpecifications UnpackingFuel Consumption Engine OIL RecommendationsBefore Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsGenerator Location Basic Standby Electric SystemGenerator Mounting Support Emergency Circuit Isolation MethodTransfer Switch Signal Connections Battery InstallationTotal Circuit Isolation Method Grounding the Generator‹ 2.11.1 Prior to Initial START-UP Preparation Before START-UP‹ 2.10.1 Vented Batteries Control Console Components ‹ 3.1.5 SET Exercise Time Switch ‹ 3.1.3 15 AMP Fuse‹ 3.1.6 System Ready LED ‹ 3.1.4 5 AMP FuseManual Transfer START-UP Engine Governor Adjustments Retransfer and ShutdownAutomatic Operation Weekly Exercise CycleControl Board DIP Switch Settings OFF SET Exercise Time To SET Exerciser TimeExhaust Manifold Procedure Intake Manifold ProcedureCylinder Head Procedure Checking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.8.11 Changing the Engine AIR Cleaner ‹ 4.8.5 Check Engine Coolant Level‹ 4.8.6 Perform Visual Inspection ‹ 4.8.7 Inspect Exhaust SystemMiscellaneous Maintenance ‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.2 Battery‹ 4.9.4 Battery Replacement Periodic Replacement PartsScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Hold Down Battery 2.5L Ford Battery Post Cover BlackBattery Post Cover RED Boot Battery CablePanel for Access Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACO & STD Encl 2.5LBryant Assy 2A 12V UL Battery Switch ROC Dpst 125V SPDAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BP19 20 Tank Coolant Recovery Engine 2.5L FordSTARTER, 12 Volt Spring BushingARBC0 Retu E1028A RO19I/N SSA .Y Body Carburetor Assembly Cover AIR CleanerGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorSead L Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Pipe Exhaust 2.5L FordMuffler 2.5L Ford Saddle 2 InchHousing Governor Connector Cover Connector HousingASM Motor Stepper Harn GOV 2.5L FordSupport Radiator 2.5L AL TAL RADIATOR, 2.5L FordHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule