Bryant ASPAS1BBL025 Total Circuit Isolation Method, Grounding the Generator, Battery Installation

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Section 2 — Installation

Bryant Liquid-cooled 25 kW Generator

2.6TOTAL CIRCUIT ISOLATION

METHOD

When a generator capable of powering all electrical loads in the circuit is to be installed, the “Total Circuit Isolation Method” may be used. The following apply to the transfer switch in this type of system.

Ampere rating of the transfer switch must equal the ampere rating of the normal incoming utility service.

The transfer switch is installed between the utility service entrance and the building distribution panel.

2.7GROUNDING THE GENERATOR

The National Electrical Code requires the frame and external electrically conductive parts of this equip- ment to be properly connected to an approved earth ground and/or grounding rods. For that purpose, a GROUND LUG (Figure 2.2) is provided on the gener- ator mounting base. Consult a qualified electrician for grounding requirements in the area. Grounding procedures must meet local regulations.

DANGER

Do not connect the ground wire to any pipe that carries a flammable or explosive substance

– FIRE or an EXPLOSION may result.

Proper grounding helps protect personnel against electrical shock in the event of a ground fault condi- tion in the generator or in connected electrical devices. In addition, grounding helps dissipate static electricity that often builds up in ungrounded devices.

Figure 2.2 – Generator Grounding Lug (typical)

2.8GENERATOR AC NEUTRAL

CONNECTIONS

Bryant uses an UNGROUNDED AC neutral. Grounding is recommended only at the main service entrance. If the neutral wire is grounded and one of the phase loads becomes grounded, the excessive current opens the load circuit breaker or collapses the generator field. The actual result depends on the electrical characteristics of the particular installed generator.

Failure to connect the generator neutral prop-

!erly will result in unbalanced line-to-neutral voltages. Resulting high voltages will cause equipment damage.

2.9TRANSFER SWITCH SIGNAL

CONNECTIONS

It is necessary to connect the control wires between the generator and the transfer switch.

Control system interconnections consist of N1, N2, T1, T2 and leads 23 and 194. Control system inter- connection leads must be run in a conduit that is sep- arate from the AC power lead. Recommended wire gauge sizes for this wiring depends on the length of the wire, as recommended below:

 

MAXIMUM WIRE LENGTH

RECOMMENDED WIRE

 

 

 

SIZE

 

 

460 feet (140m)

No. 18 AWG.

 

 

461 to 730 feet (223m)

No. 16 AWG.

 

 

731 to 1,160 feet (354m)

No. 14 AWG.

 

 

1,161 to 1,185 feet (565m)

No. 12 AWG.

 

 

 

 

 

2.10BATTERY INSTALLATION

DANGER

Standby generators installed with automatic

!transfer switches will crank and start automati- cally when NORMAL (UTILITY) source voltage is removed or is below an acceptable preset level. To prevent such automatic start-up and possible injury to personnel, do not connect battery cables until certain that normal source voltage at the transfer switch is correct and the system is ready to be placed into operation. Ensure that the 5A and 15A fuses in the control panel are removed when connecting or disconnecting battery cables.

10 Bryant

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Contents Page ‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction Your Bryant Dealer isTable of Contents General Hazards Fire Hazards ‹ Standards IndexTransfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Generator Fuel SystemSpecifications UnpackingFuel Consumption Engine OIL RecommendationsBefore Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsGenerator Location Basic Standby Electric SystemGenerator Mounting Support Emergency Circuit Isolation MethodTransfer Switch Signal Connections Battery InstallationTotal Circuit Isolation Method Grounding the GeneratorPreparation Before START-UP ‹ 2.10.1 Vented Batteries‹ 2.11.1 Prior to Initial START-UP Control Console Components ‹ 3.1.5 SET Exercise Time Switch ‹ 3.1.3 15 AMP Fuse‹ 3.1.6 System Ready LED ‹ 3.1.4 5 AMP FuseManual Transfer START-UP Engine Governor Adjustments Retransfer and ShutdownAutomatic Operation Weekly Exercise CycleControl Board DIP Switch Settings OFF SET Exercise Time To SET Exerciser TimeIntake Manifold Procedure Cylinder Head ProcedureExhaust Manifold Procedure Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.8.11 Changing the Engine AIR Cleaner ‹ 4.8.5 Check Engine Coolant Level‹ 4.8.6 Perform Visual Inspection ‹ 4.8.7 Inspect Exhaust SystemMiscellaneous Maintenance ‹ 4.8.13 Coolant Change ‹ 4.9.3 Battery Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.9.2 Battery‹ 4.9.4 Battery Replacement Periodic Replacement PartsScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionBryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Bryant Liquid-cooled 25 kW Generator Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Anelp Ttbo MO Hold Down Battery 2.5L Ford Battery Post Cover BlackBattery Post Cover RED Boot Battery CablePanel for Access Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACO & STD Encl 2.5LBryant Assy 2A 12V UL Battery Switch ROC Dpst 125V SPDAssy Wire Fuse Holder Screw Hhtt M5-0.8 X 12 BP19 20 Tank Coolant Recovery Engine 2.5L FordSTARTER, 12 Volt Spring BushingARBC0 Retu E1028A RO19I/N SSA .Y Body Carburetor Assembly Cover AIR CleanerGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorSead L Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumPipe Muffler OUT Pipe Exhaust 2.5L FordMuffler 2.5L Ford Saddle 2 InchHousing Governor Connector Cover Connector HousingASM Motor Stepper Harn GOV 2.5L FordSupport Radiator 2.5L AL TAL RADIATOR, 2.5L FordHOSE, 2.5L Ford Lower VENTURI, 16 FAN 2.5L Ford RadiatorInstallation Diagram Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule