Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A manual Installation Instructions

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SECTION 3 / INSTALLATION INSTRUCTIONS

IMPORTANT NOTICE

These instructions are intended for the use of quali- fied personnel only, specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. If your state is such, be sure your contractor bears the appropriate license. Persons not qualified shall not attempt to fix this equipment nor attempt repairs accord- ing to these instructions.

WARNING:

Improper installation, adjustment, alteration,ser - vice or maintenance may damage the equipment, create a hazard resulting in asphyxiation, explosion or fire, and will void the warranty.

CODE REQUIREMENTS

NOTE: The heater should not be located in an area where possible water leakage will result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recom- mended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1 and National Electrical Code, ANSI/NFPA 70, and for Canada, the latest edition of CAN/CGA-B149.1 and B149.2, and Canadian Electrical Code, CSA C22.1 Part 1 and Part 2.

BASE INSTALLATION

Heater must be mounted on a level base, such as cement slab, cement blocks or other non-combustible surface. An optional non-combustible base is available for all models. An alternative method for providing a base for combustible floors is illustrated below. Heaters must not be installed on carpeting.

CLEARANCES

ALL HEATERS

For clearances from combustible surfaces, see the chart below.

CLEARANCEFROMCOMBUSTIBLECONSTRUCTION

INDOORINSTALLATIONS:

Top*(Drafthood) - 30" Back - 6"

Front - Alcove Right Side-(Water Side) 12"

Vent - 6"Left Side-(Opposite Water

side) 6"

OUTDOORINSTALLATION:

Top* (Stackless top or outdoor stack) - Unobstructed

Back - 6"

Side - 6"

*Clearance from top of vent terminal.

When installed according to the listed minimum clearances from combustible construction materials, the Raypak pool heaters can still be serviced without remov- ing permanent structural construction around the heater.

However for ease of servicing, we recommend a clearance of at least 24" in the front, and at least 18" on the water connection side. This will enable the heater to be serviced in its installed location, that is, without movement or removal of the heater.

Clearances less than these (6" minimum), may require removal of the heater to service either the heat exchanger or the burner tray. In either case, the heater must be installed in a manner that will enable the heater to be serviced without removing any structure around the heater.

OUTDOOR HEATERS

These heaters are design certified for outdoor installation, when equipped with the approved tops des- ignated for outdoor use.

WARNING: The heater shall not be located in an area where water sprinklers, or other devices, may cause water to spray through the cabinet louvers and into the

12"

Minimum

4" Minimum

12"

Minimum

Sheet Metal

24 Gauge

Fig. # 8148.1

heater. This could cause internal rusting or damage some electrical components, and this would void the warranty.

WARNING: Do not install within 3 feet of a heat pump or an outdoor condensing unit. Strong air intake from these equipment can disturb the combustion process and cause damage or personal injury.

Utilize hollow concrete cinder blocks, align holes and leave ends open.

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Contents Installation Operating Instructions What to do if YOU Smell GASTo Whom IT MAY Concern Contents Burners START-UP ProceduresBefore START-UP WaterLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions After START-UP Maintenance and Care ProceduresWater Pressure Switch Visual InspectionAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS Basic Tips if Heater will not FirePool & SPA Water Chemistry ColdweatheroperationWinterizing the Pool & SPA Heater General SpecificationsReceiving Equipment Standard Unit Asme UnitInstallation Instructions Heater with Outdoor Stackless TOP Feet horizontallyVent TERMINAL/INDOOR Stack Installation Indoor HeaterSpecifications and Dimensions Combustion AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsPipe Sizing for GAS Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Plumbing for Water ConnectionsConnections Auxiliary Bypass Valve AdjustmentFlow Rates Model Pipe Size MIN.GPM MAX.GPM INLET/OUTLETHEADERPressure Relief Valve Installation Fig. #2004RP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Electronic Intermittent Ignition Device System IID ElectricalwiringMillivolt System AtmosphericWiring Diagram KEY Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Servicing Instructions CONTROLS/ADJUSTMENTS/REPLACEMENTSGeneral Location of Controls Electronic Controls Display FaultsDisplay Status Three Wire TWO Function RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Flame ROLL-OUT Safety Switch Pressure SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Unitherm Governor U.G. Replacement Tube Cleaning ProcedureDesooting Procedure Combustion Chamber RemovalFlame ROLL-OUT Safety Switch START-UP Procedures S8610BBurneradjustment OperationAddenda LOW NOX Heaters Trouble Shooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveTroubleshooting Honeywell S8600 Electrical Electronic Ignition IIDPage Replacement Parts List RAYPAK,INCPage Pilot Assemblies Honeywell IID Atmospheric unitsPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters