Aqua Products manual START-UP Procedures, Before START-UP, Burners, Water

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PART ONE - OWNER'S OPERATING INSTRUCTIONS

FOR YOUR SAFETY - READ BEFORE OPERATING

WARNING: IF YOU DO NOT FOLLOW THESE

INSTRUCTIONS EXACTLY, A FIRE OR

EXPLOSION MAY RESULT, CAUSING

PROPERTY DAMAGE, PERSONAL INJURY OR

LOSS OF LIFE.

SECTION 1 / START-UP PROCEDURES

Your Raypak Pool/Spa heater has been designed for years of safe and reliable pool/spa water heating. It is available in millivolt or electronic control options. ASME certified units, typical used in commercial applications, are also available. This manual provides operation, installation, maintenance, and service information for these heaters.

If your heater has been installed correctly, operating the heater is an easy task. The upper front panel of the heater contains the control center that allows you to turn the heater on or off and adjust the temperature settings for the pool or spa. The temperature range is 65°F (18°C) to 104°F (40°C). The heater with the electronic control option also has a manual switch located on the right cabinet side to allow you to turn the heater off. Section 4 contains more details about the use of the controls in the Controls Adjustments/Replacements sub-section.

BEFORE START-UP

BURNERS

Clean main burners, combustion fan and air louvers of dust, lint and debris. Keep heater area clear and free from combustibles, flammable liquids and chemicals. Do not obstruct the flow of combustion and ventilating air.

WATER

Water must be flowing through the heater during operation. Insure that system is filled with water and have pump operating.

RP2100 DIGITAL IID CAPRONRP2100 DIGITAL IID ASME

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Contents Installation Operating Instructions What to do if YOU Smell GASTo Whom IT MAY Concern Contents START-UP Procedures Before START-UPBurners WaterLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions Maintenance and Care Procedures Water Pressure SwitchAfter START-UP Visual InspectionBasic Tips if Heater will not Fire Pool & SPA Water ChemistryAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS ColdweatheroperationGeneral Specifications Receiving EquipmentWinterizing the Pool & SPA Heater Standard Unit Asme UnitInstallation Instructions Heater with Outdoor Stackless TOP Feet horizontallyVent TERMINAL/INDOOR Stack Installation Indoor HeaterSpecifications and Dimensions Combustion AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsGAS Pressure Adjustment Locations GAS Pressure RegulatorPipe Sizing for GAS Connections Plumbing for Water ConnectionsAuxiliary Bypass Valve Adjustment Flow Rates Model Pipe Size MIN.GPM MAX.GPMConnections INLET/OUTLETHEADERPressure Relief Valve Installation Fig. #2004RP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Electricalwiring Millivolt SystemElectronic Intermittent Ignition Device System IID AtmosphericWiring Diagram KEY Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Servicing Instructions CONTROLS/ADJUSTMENTS/REPLACEMENTSGeneral Location of Controls Electronic Controls Display FaultsDisplay Status Three Wire TWO Function RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Flame ROLL-OUT Safety Switch Pressure SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Tube Cleaning Procedure Desooting ProcedureUnitherm Governor U.G. Replacement Combustion Chamber RemovalSTART-UP Procedures S8610B BurneradjustmentFlame ROLL-OUT Safety Switch OperationAddenda LOW NOX Heaters Trouble Shooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveTroubleshooting Honeywell S8600 Electrical Electronic Ignition IIDPage Replacement Parts List RAYPAK,INCPage Pilot Assemblies Honeywell IID Atmospheric unitsPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters