Aqua Products Complete Installation and Operating Instructions for R405A Swimming Pool Filters

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CATALOG NO. 6000.52-Z

Effective: 11-01-01

Replaces: 08-01-01

INSTALLATION

AND OPERATING

INSTRUCTIONS

Models

P-R185A to P-R405A

C-R185A to P-R405A

Low NOx

P-R185AL to P-R405AL

C-R185AL to C-R405AL

RP2100

SWIMMING POOL and

SPA HEATER

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

—Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

—WHAT TO DO IF YOU SMELL GAS

•Do not try to light any appliance.

•Do not touch any electrical switch; do not use any phone in your building.

•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

•If you cannot reach your gas supplier, call the fire department.

—Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This manual should be maintained in legible condition and kept adjacent to the heater or kept in a safe place for future reference.

®

Part No. 240612

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Contents What to do if YOU Smell GAS Installation Operating InstructionsTo Whom IT MAY Concern Contents Before START-UP START-UP ProceduresBurners WaterLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions Water Pressure Switch Maintenance and Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Basic Tips if Heater will not FireAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS ColdweatheroperationReceiving Equipment General SpecificationsWinterizing the Pool & SPA Heater Standard Unit Asme UnitInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPIndoor Heater Vent TERMINAL/INDOOR Stack InstallationCombustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingGAS Pressure Regulator GAS Pressure Adjustment LocationsPipe Sizing for GAS Connections Plumbing for Water ConnectionsFlow Rates Model Pipe Size MIN.GPM MAX.GPM Auxiliary Bypass Valve AdjustmentConnections INLET/OUTLETHEADERFig. #2004 Pressure Relief Valve InstallationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Millivolt System ElectricalwiringElectronic Intermittent Ignition Device System IID AtmosphericWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Servicing Instructions CONTROLS/ADJUSTMENTS/REPLACEMENTSGeneral Location of Controls Electronic Controls Display FaultsDisplay Status Three Wire TWO Function RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Flame ROLL-OUT Safety Switch Pressure SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Desooting Procedure Tube Cleaning ProcedureUnitherm Governor U.G. Replacement Combustion Chamber RemovalBurneradjustment START-UP Procedures S8610BFlame ROLL-OUT Safety Switch OperationAddenda LOW NOX Heaters Mechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts ListPage Honeywell IID Atmospheric units Pilot AssembliesPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters