Aqua Products manual Operation, START-UP Procedures S8610B, Burneradjustment, Visual Inspection

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ADDENDA: LOW NOx POOL HEATERS

The Raypak Low Nox Pool Heaters are certified and tested under the ANSI Z21.56.CSA 4.7 Standards for gas fired pool heaters.

The heater should be installed to meet all local codes, the latest editions of the National Fuel Gas Code Z223.1 and the National Electrical Code, ANSI/NFPA 70.

Fig # 9361

OPERATION

On call for heat, the ignition system, consisting of an electronic spark module, gas pilot system is energized. Providing pilot is proven blower will start running, the main gas valve will open and the heater will operate. When the operating control is satisfied the heater will shut down.

START-UP PROCEDURES (S8610B)

1.Turn on power to the heater with gas supply off. 2.Check ignition module as follows:

a. Set the thermostat or controller to call for heat. b. Watch for continuous spark at the pilot burner. c. Check the ignition spark operation. Time must be

within the lockout timing period (15 or 90 seconds). d. Turn control down to end call for heat and wait 60

seconds on lockout models before beginning step 3.

3.Turn on gas supply.

4.Set controller to call for heat. 5.System should start as follows:

a. Spark will turn on and pilot gas valve will open and the blower will begin running.

b. Heater will operate until call for heat is satisfied.

BURNERADJUSTMENT

This burner assembly does not require any primary air adjustments.

VISUAL INSPECTION

Flame can be observed through the slot opening above the plenum. Flame color is blue and evenly spread on the top surface of the burner. At least every three months a visual inspection should be made of the burners. In case flame lifting is observed on the burner, check gas pres- sure on manifold. Gas pressure in manifold should be 3.9" W.C.

ELECTRICAL

Be sure that electrical service to the boiler has proper overload fuse or circuit breaker protection, wire size and connections which comply with all applicable codes.

FLAME ROLL-OUT SAFETY SWITCH

The heater is equipped with a cutoff device to prevent flame roll-out in the event the heat exchanger becomes blocked. This is a "manual reset" type roll-out switch that must be reset by a service technician after any over temperature conditions have been fixed. Excessive restriction in the heat exchanger flue passage may cause the switch to disable the heater.

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Contents Installation Operating Instructions What to do if YOU Smell GASTo Whom IT MAY Concern Contents Burners START-UP ProceduresBefore START-UP WaterMillivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions After START-UP Maintenance and Care ProceduresWater Pressure Switch Visual InspectionAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS Basic Tips if Heater will not FirePool & SPA Water Chemistry ColdweatheroperationWinterizing the Pool & SPA Heater General SpecificationsReceiving Equipment Standard Unit Asme UnitInstallation Instructions Heater with Outdoor Stackless TOP Feet horizontallyVent TERMINAL/INDOOR Stack Installation Indoor HeaterSpecifications and Dimensions Combustion AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsPipe Sizing for GAS Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Plumbing for Water ConnectionsConnections Auxiliary Bypass Valve AdjustmentFlow Rates Model Pipe Size MIN.GPM MAX.GPM INLET/OUTLETHEADERPressure Relief Valve Installation Fig. #2004RP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Electronic Intermittent Ignition Device System IID ElectricalwiringMillivolt System AtmosphericWiring Diagram KEY Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx CONTROLS/ADJUSTMENTS/REPLACEMENTS Servicing InstructionsGeneral Location of Controls Display Faults Electronic ControlsDisplay Status RP2100 Remote Control Installation Three Wire TWO FunctionTWO Wire ONE Function ON/OFF only Pressure Switch Flame ROLL-OUT Safety SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Unitherm Governor U.G. Replacement Tube Cleaning ProcedureDesooting Procedure Combustion Chamber RemovalFlame ROLL-OUT Safety Switch START-UP Procedures S8610BBurneradjustment OperationAddenda LOW NOX Heaters Trouble Shooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveTroubleshooting Honeywell S8600 Electrical Electronic Ignition IIDPage Replacement Parts List RAYPAK,INCPage Pilot Assemblies Honeywell IID Atmospheric unitsPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters