Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A manual Maintenance and Care Procedures

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AFTER START-UP

Feel the inlet and outlet pipes. Outlet pipe should be only slightly warmer than the inlet. It should not be hot.

WARNING: Should overheating occur or the gas supply fail to shut off, turn off the manual gas control to the appliance.

VISUAL INSPECTION

With the heater on, remove the door and make a visual check of the pilot and burner.

The flame should be blue with a well-defined pattern.

4" MAX

Fig. # 8205.2

MAIN BURNER FLAME

Fig. # 8964.1

PILOT BURNER FLAME

A yellow or "floating" flame indicates restricted air openings or incorrect orifice size. Should this occur, shut the heater off and contact your installer or gas supplier.

WATER PRESSURE SWITCH

A water pressure switch is provided in the heater to shut off the burners in the event that water supply to the heater is interrupted. It is very important to verify that the switch electrically opens and shuts off the gas valve when water flow to the heater is interrupted. Otherwise, rapid and severe damage will likely occur to the heater. (The water pressure switch should be checked and adjusted for proper operation by a qualified service person at the time of installation and periodically checked thereafter. Refer to pressure switch servicing instruction in Section 4 of this manual).

WARNING: Operation of the heater without water circu- lation will cause rapid and severe damage to the heater.

SECTION 2/CAUTION

Elevated water temperature can be hazardous, and the U. S. Consumer Product Safety Commission rec- ommends the following guidelines:

1.Spa or hot tub water temperatures should never exceed104°F (40°C). A temperatureof 100°F (38°C) is considered safe for a healthy adult. Special caution is suggested for young children.

2.Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning.

3.Pregnant Women Beware! Soaking in water over 102°F (39°C) can cause fetal damage during the first three months of pregnancy resulting in the birth of a brain-damaged or deformed child. Pregnant women should stick to the 100°F (38°C) maximum rule.

4.Before entering the spa or hot tub, users should check the water temperature with an accurate ther- mometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2.2°C).

5.Persons with a medical history of heart disease, circulatory problems, diabetes, or blood pressure problems should obtain a physician's advice before using pools or hot tubs.

6.Persons taking medications which induce drowsi- ness, such as tranquilizers, antihistamines, or anti- coagulant, should not use spas or hot tubs.

SECTION 3/MAINTENANCE AND CARE PROCEDURES

To be followed one month after start-up and then semi-annually.

1.Inspect top of heater and drafthood for soot, a sticky black substance around finned tubes and "V" baffles), and open flue gas passage ways. Any visible soot should be cleaned for proper operation.

CAUTION: Soot may be combustible. Wet sooted surfaces completely prior to cleaning. Do not use steel wire brush.

2.Clean main burners and pilot burner of dust and lint.

3.Inspect and operate all controls, gas valve and pressure relief valve.

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Contents What to do if YOU Smell GAS Installation Operating InstructionsTo Whom IT MAY Concern Contents Water START-UP ProceduresBefore START-UP BurnersLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions Visual Inspection Maintenance and Care ProceduresWater Pressure Switch After START-UPColdweatheroperation Basic Tips if Heater will not FirePool & SPA Water Chemistry AUTOMATICCHLORINATORSANDCHEMICALFEED- ERSStandard Unit Asme Unit General SpecificationsReceiving Equipment Winterizing the Pool & SPA HeaterInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPIndoor Heater Vent TERMINAL/INDOOR Stack InstallationCombustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingPlumbing for Water Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Pipe Sizing for GAS ConnectionsINLET/OUTLETHEADER Auxiliary Bypass Valve AdjustmentFlow Rates Model Pipe Size MIN.GPM MAX.GPM ConnectionsFig. #2004 Pressure Relief Valve InstallationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Atmospheric ElectricalwiringMillivolt System Electronic Intermittent Ignition Device System IIDWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Servicing Instructions CONTROLS/ADJUSTMENTS/REPLACEMENTSGeneral Location of Controls Electronic Controls Display FaultsDisplay Status Three Wire TWO Function RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Flame ROLL-OUT Safety Switch Pressure SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Combustion Chamber Removal Tube Cleaning ProcedureDesooting Procedure Unitherm Governor U.G. ReplacementOperation START-UP Procedures S8610BBurneradjustment Flame ROLL-OUT Safety SwitchAddenda LOW NOX Heaters Mechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts ListPage Honeywell IID Atmospheric units Pilot AssembliesPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters