Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A manual Contents

Page 3

CONTENTS

4PART ONE

OWNER'S OPERATING INSTRUCTIONS

4SECTION 1 START-UPPROCEDURES

4Before Start-Up

5Lighting Instructions & Shut-Off Procedure (Manually Lighted Pilot MV)

6Operating Instruction & Shut-Off Procedures (Automatically Lighted Pilot IID)

7After Start-Up

7SECTION 2 CAUTION

7SECTION 3

MAINTENANCE&CAREPROCEDURE

8Pool & Spa Water Chemistry

8Cold Weather Operation

9Winterizing the Pool & Spa Heater

9PART TWO

INSTALLATION/SERVICEINSTRUCTIONS

9SECTION 1

RECEIVINGEQUIPMENT

9SECTION 2

GENERALSPECIFICATIONS

10SECTION 3

INSTALLATION INSTRUCTIONS

12IndoorHeater

13Combustion Air

14Vent Piping

14Gas Supply Connections

15Plumbing For Water Connections

18RP2100 Heat Exchanger Reversal Procedure

20Electrical Wiring

21Wiring Diagram-Millivolt

22Wiring Diagram-Electronic Ignition

23Wiring Diagram- Low NOx

24SECTION 4

SERVICING INSTRUCTIONS

24	General Location of Controls

24Control Adjustments/Replacements

25Electronic Controls

26Remote Control Installation

27Pressure Switch Adjustment

27	Flame Roll-Out Safety Switch
27	High Limit Removal

27Pilot Safety Millivolt and IID

28BurnerDrawerRemoval

27	Gas Valve Removal
27	Main Burner and Orifice Removal

27Pilot Removal and Cleaning

28Heat Exchanger Removal

29Tube Cleaning Procedure

29Desooting Procedure

29Control Immersion Well replacement

29Unitherm Governor (U.G.) Replacement

30Low Nox Addenda

32SECTION 5

TROUBLE SHOOTING GUIDE

32Mechanical

33Electrical MV Units

34Electrical IID Units

35Digital Diagnostics

36SECTION 6 REPLACEMENTPARTS

42 Warranty

3

Image 3

Contents What to do if YOU Smell GAS Installation Operating InstructionsTo Whom IT MAY Concern Contents Water START-UP ProceduresBefore START-UP BurnersMillivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions Visual Inspection Maintenance and Care ProceduresWater Pressure Switch After START-UPColdweatheroperation Basic Tips if Heater will not FirePool & SPA Water Chemistry AUTOMATICCHLORINATORSANDCHEMICALFEED- ERSStandard Unit Asme Unit General SpecificationsReceiving Equipment Winterizing the Pool & SPA HeaterInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPIndoor Heater Vent TERMINAL/INDOOR Stack InstallationCombustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingPlumbing for Water Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Pipe Sizing for GAS ConnectionsINLET/OUTLETHEADER Auxiliary Bypass Valve AdjustmentFlow Rates Model Pipe Size MIN.GPM MAX.GPM ConnectionsFig. #2004 Pressure Relief Valve InstallationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Atmospheric ElectricalwiringMillivolt System Electronic Intermittent Ignition Device System IIDWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx CONTROLS/ADJUSTMENTS/REPLACEMENTS Servicing InstructionsGeneral Location of Controls Display Faults Electronic ControlsDisplay Status RP2100 Remote Control Installation Three Wire TWO FunctionTWO Wire ONE Function ON/OFF only Pressure Switch Flame ROLL-OUT Safety SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Combustion Chamber Removal Tube Cleaning ProcedureDesooting Procedure Unitherm Governor U.G. ReplacementOperation START-UP Procedures S8610BBurneradjustment Flame ROLL-OUT Safety SwitchAddenda LOW NOX Heaters Mechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts ListPage Honeywell IID Atmospheric units Pilot AssembliesPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters