Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A manual Pressure Switch, High Limits

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PRESSURE SWITCH

The pressure switch, or heater actuator, insures that the heater operates only when the filter pump is in operation. It is located on the inlet/outlet header. It is factory set at 1.75 PSI for deck level installations. When the heater is located below the level of the spa or pool, it may be necessary to reset the pressure switch to compensate for the no-flow static head. If it is necessary to reset the pressure switch, utilize the following procedure:

PRESSURE SWITCH ADJUSTMENT:

1.With pump and heater on, turn adjustment knob (clockwise) until a click is heard from the gas valve.

2.Turn adjustment knob (counter clockwise) 1/4 turn.

3.Turn pump off and on several times. Heater should shut off immediately. If it does not, repeat steps above until proper adjustments made.

Adjustment

Knob

Fig. #2008

PRESSURE SWITCH ADJUSTMENT RANGE

FLAME ROLL-OUT SAFETY SWITCH

The heater is equipped with a thermal cutoff device to prevent flame roll-out in the event the heat exchanger becomes blocked. This is a "Single-use" type fusible link or thermal fuse, that must be replaced when dis- abled by an over temperature condition, caused by excessive restriction in the heat exchanger flue pas- sage.

Fig. #9177

HIGH LIMITS

The heater is equipped with two automatic high limits. Both are located in the inlet/outlet header. Both are set to open at 135°F.

NOTE: An erratic high limit is often characteristic of internal heat exchanger problem, i.e. scale buildup, defective bypass. Refer to troubleshooting sections.

Fig. # 2009

HEAT EXCHANGER HEIGHT

5' Max

5' Max

Fig. # 8152.0s

HIGH LIMIT REMOVAL

1.Shut off main electrical power switch to heater.

2.Remove inlet/outlet inspection panel.

3.Remove defective high limit and replace with a new high limit.

4.Replace inspection panel.

PILOT SAFETY (Millivolt)

NOTE: If heater is installed outside of the limits shown, a flow switch mounted and wired adjacent to the heater must be used in place of the pressure switch.

TWO SPEED PUMPS

In some cases, the flow on the low speed is insufficient to operate the heater. This is apparent when the pressure switch cannot be further adjusted or if the heater makes banging noises or goes off on high limit. In these cases, the pump must be run at high speed when heating the water.

CAUTION: Do not operate the heater without the func- tion of a properly adjusted pressure switch or flow switch.

The heaters equipped with the standing pilot (milli- volt system), have pilot generators which act as a safety device to shut off the flow of gas to the main burners and the pilot burner in case the pilot flame is extinguished. The pilot burner must be manually relighted to place the heater in operation again. Refer to the lighting instruc- tions provided on the heater label.

PILOT SAFETY (Electronic)

The heater employs a pilot safety which closes the main gas valve within 8/10ths of a second whenever the pilot flame is interrupted. Pilot flame is automatically lit when the device is powered. Unit performs its own safety check and opens the main valve only after the pilot is proven to be lit.

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Contents What to do if YOU Smell GAS Installation Operating InstructionsTo Whom IT MAY Concern Contents Water START-UP ProceduresBefore START-UP BurnersMillivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions Visual Inspection Maintenance and Care ProceduresWater Pressure Switch After START-UPColdweatheroperation Basic Tips if Heater will not FirePool & SPA Water Chemistry AUTOMATICCHLORINATORSANDCHEMICALFEED- ERSStandard Unit Asme Unit General SpecificationsReceiving Equipment Winterizing the Pool & SPA HeaterInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPIndoor Heater Vent TERMINAL/INDOOR Stack InstallationCombustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingPlumbing for Water Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Pipe Sizing for GAS ConnectionsINLET/OUTLETHEADER Auxiliary Bypass Valve AdjustmentFlow Rates Model Pipe Size MIN.GPM MAX.GPM ConnectionsFig. #2004 Pressure Relief Valve InstallationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Atmospheric ElectricalwiringMillivolt System Electronic Intermittent Ignition Device System IIDWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx CONTROLS/ADJUSTMENTS/REPLACEMENTS Servicing InstructionsGeneral Location of Controls Display Faults Electronic ControlsDisplay Status RP2100 Remote Control Installation Three Wire TWO FunctionTWO Wire ONE Function ON/OFF only Pressure Switch Flame ROLL-OUT Safety SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Combustion Chamber Removal Tube Cleaning ProcedureDesooting Procedure Unitherm Governor U.G. ReplacementOperation START-UP Procedures S8610BBurneradjustment Flame ROLL-OUT Safety SwitchAddenda LOW NOX Heaters Mechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts ListPage Honeywell IID Atmospheric units Pilot AssembliesPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters