Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A Electrical Standing Pilot Millivolt

Page 33

ELECTRICAL ( STANDING PILOT MILLIVOLT)

RAYPAK POOL OR SPA HEATER

ELECTRICAL CHECK WITH MV GAS VALVE

CAUTION: For qualified service personnel only.

1.Filter must be on with adequate water flow through heater.

2.Gas valve must be "ON" position. Thermostat set higher than pool water temperature.

3.Jumpers are for temporary check only. If left in place, they could cause the heater to burn up.

Light pilot

If pilot burner remains lit.

Jump across both "TH"

wires on gas valves

 

 

 

 

 

 

 

 

 

 

If main burner fires,

 

If main burner does not

 

Replace

remove jumper

 

fire, remove jumper

 

 

gas

 

 

 

 

 

 

 

 

 

 

 

 

valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If pilot burner goes out when main burner lights or when gas valve knob is released

Remove both "TH"

wires from gas valve.

Relight pilot

If pilot burner does not light

Check gas supply, gas line size, gas pressure. Also check for insects or debris in pilot output.

 

Jump across pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch

terminals

 

 

 

 

If pilot burner stays on

 

If burner does not remain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lit, attach millivolt meter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and read pilot output.

 

If main burner fires,

 

 

 

If main burner does not

 

 

 

 

 

 

 

 

 

 

remove jumper

 

 

 

fire, remove jumper

 

 

Problem is a wire or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

component short to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If above 500mV,

Clean filter

 

 

 

Jump across

thermostat

 

 

cabinet or low gas

 

 

 

 

replace gas valve

 

 

 

 

 

pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for adequate water

 

 

 

 

 

 

 

 

 

 

 

If below 500mV, check

 

 

 

flow from filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

gas pressure. Also check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for insects or debris in

 

 

 

Replace pressure switch

 

 

 

 

 

 

 

 

 

 

 

 

the pilot burner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If output is still low,

 

 

 

 

 

If main burner fires,

 

 

If main burner does

 

 

replace pilot generator.

 

 

 

 

 

 

 

remove jumper

 

 

 

NOT fire...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace

thermostat

 

 

Jump across each high

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

limit and remove jumper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace high limit that

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

caused heater to fire

 

 

 

 

 

 

 

 

 

 

 

 

33

Image 33
Contents What to do if YOU Smell GAS Installation Operating InstructionsTo Whom IT MAY Concern Contents Before START-UP START-UP ProceduresBurners WaterMillivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions Water Pressure Switch Maintenance and Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Basic Tips if Heater will not FireAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS ColdweatheroperationReceiving Equipment General SpecificationsWinterizing the Pool & SPA Heater Standard Unit Asme UnitInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPIndoor Heater Vent TERMINAL/INDOOR Stack InstallationCombustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingGAS Pressure Regulator GAS Pressure Adjustment LocationsPipe Sizing for GAS Connections Plumbing for Water ConnectionsFlow Rates Model Pipe Size MIN.GPM MAX.GPM Auxiliary Bypass Valve AdjustmentConnections INLET/OUTLETHEADERFig. #2004 Pressure Relief Valve InstallationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Millivolt System ElectricalwiringElectronic Intermittent Ignition Device System IID AtmosphericWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx CONTROLS/ADJUSTMENTS/REPLACEMENTS Servicing InstructionsGeneral Location of Controls Display Faults Electronic ControlsDisplay Status RP2100 Remote Control Installation Three Wire TWO FunctionTWO Wire ONE Function ON/OFF only Pressure Switch Flame ROLL-OUT Safety SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Desooting Procedure Tube Cleaning ProcedureUnitherm Governor U.G. Replacement Combustion Chamber RemovalBurneradjustment START-UP Procedures S8610BFlame ROLL-OUT Safety Switch OperationAddenda LOW NOX Heaters Mechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts ListPage Honeywell IID Atmospheric units Pilot AssembliesPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters