Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A Vent Piping, GAS Supply Connections

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VENT PIPING

WARNING:

Indoor boilers require a drafthood that must be connected to a vent pipe and properly vented to the outside. Failure to follow this procedure can cause fire or fatal carbon monoxide poisoning.

Vent piping the same size as the draft hood outlet is recommended, however, when the total vent height is at least ten (10) feet (draft hood relief opening to vent terminal), the vent pipe size may be reduced as speci- fied in Chapter 10 of the National Fuel Gas Code, ANSI Z 223.1. (Canada-CAN/CGA-B149.1 and B149.2) As much as possible avoid long horizontal runs of vent pipe and too many elbows. If installation requires horizontal non-vertical runs, the vent pipe must have a minimum of 1/4 inch per foot rise and should be supported at not less than five foot intervals. Plumbers tape, criss-crossed, will serve to space both horizontal and vertical piping. Gas vents supported only by the flashing and extending above the roof more than five feet should be securely guyed or braced to withstand snow and wind loads. We recom- mend use of insulated vent pipe spacer through the roofs and walls. Another option for installation that requires horizontal runs is using the D-2 powervent kit option. The powervent is certified for catagory III venting up to 40 ft. equivalent 4" diameter venting.

For protection against rain or blockage by snow, the vent pipe must terminate with a vent cap which complies with the local codes or, in the absence of such codes, to the latest edition of the National Fuel Gas Code, ANSI

Z223.1. (Canada-CAN/CGA-B149.1 and B149.2) The discharge opening must be a minimum of two feet vertically from the roof surface and at least two feet higher than any part of the building within ten feet. Vent stack shall be at least five feet in vertical height above the drafthood outlet. The vent cap location shall have a minimum clearance of 4 feet horizontally from, and in no case below, unless a 4-foot horizontal distance is main- tained, from electric meters, gas meters regulators and relief equipment.

The weight of the vent stack or chimney must not rest on heater draft hood. Support must be provided in compliance with applicable codes. The heater top and draft hood must be readily removable for maintenance and inspection. Vent pipe should be adequately sup- ported to maintain proper clearances from combustible construction.

Type "B" double wall or equivalent vent pipe is recommended. However single wall metal vent pipe may be used as specified in the latest edition of the National Flue Gas Code ANSI Z 223.1. (Canada-CAN/

CGA-B149.1 and B149.2)

Fig. #RP 8119.2

GAS SUPPLY CONNECTIONS

Gas piping must have a sediment trap ahead of the heater gas controls, and a manual shut-off valve located outside the heater jacket. All gas piping should be tested after installation in accordance with local codes.

Gas InletGas Valve

Manual Shut-Off Heater Jacket

Valve

Sediment Trap

Union

Fig. #8090.0

CAUTION: The heater and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 KPA). Dissipate test pressure in the gas supply line before reconnecting the heater and its manual shut off valve to gas supply line. FAIL-

URE TO FOLLOW THIS PROCEDURE MAY DAMAGE THE GAS VALVE. OVER PRESSURED GAS VALVES ARE NOT COVERED BY WARRANTY. The heater and its gas connections shall be leak tested before placing the appliance in operation. Use soapy water for leak test. DO NOT use open flame.

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Contents Installation Operating Instructions What to do if YOU Smell GASTo Whom IT MAY Concern Contents Burners START-UP ProceduresBefore START-UP WaterTo Turn OFF GAS to Appliance Millivolt SystemLighting Instructions Operating Instructions Electronic Ignitions SystemsWhat to do if YOU Smell GAS After START-UP Maintenance and Care ProceduresWater Pressure Switch Visual InspectionAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS Basic Tips if Heater will not FirePool & SPA Water Chemistry ColdweatheroperationWinterizing the Pool & SPA Heater General SpecificationsReceiving Equipment Standard Unit Asme UnitInstallation Instructions Heater with Outdoor Stackless TOP Feet horizontallyVent TERMINAL/INDOOR Stack Installation Indoor HeaterSpecifications and Dimensions Combustion AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsPipe Sizing for GAS Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Plumbing for Water ConnectionsConnections Auxiliary Bypass Valve AdjustmentFlow Rates Model Pipe Size MIN.GPM MAX.GPM INLET/OUTLETHEADERPressure Relief Valve Installation Fig. #2004RP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Electronic Intermittent Ignition Device System IID ElectricalwiringMillivolt System AtmosphericWiring Diagram KEY Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx General Location of Controls CONTROLS/ADJUSTMENTS/REPLACEMENTSServicing Instructions Display Status Display FaultsElectronic Controls TWO Wire ONE Function ON/OFF only RP2100 Remote Control InstallationThree Wire TWO Function High Limits Pressure SwitchFlame ROLL-OUT Safety Switch Honeywell Pilot Robertshaw Pilot Unitherm Governor U.G. Replacement Tube Cleaning ProcedureDesooting Procedure Combustion Chamber RemovalFlame ROLL-OUT Safety Switch START-UP Procedures S8610BBurneradjustment OperationAddenda LOW NOX Heaters Trouble Shooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveTroubleshooting Honeywell S8600 Electrical Electronic Ignition IIDPage Replacement Parts List RAYPAK,INCPage Pilot Assemblies Honeywell IID Atmospheric unitsPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters