Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A manual Receiving Equipment

Page 9

WINTERIZING THE POOL & SPA HEATER

When heaters installed outdoors in freezing climate areas are to be shut down for the winter, observe the following step-by-step procedure:

1.Turn off gas valve, manual gas valve, and electrical supply to the heater.

2.Open drain plug located on the inlet/outlet header, (under water pipes). Remove the heat exchanger inspection panel on the side op- posite water piping to gain access to the drain plug on the return header. Open drain plug on return header.

Return Header

Drain Plug

Fig. #2001

Disconnect compression fittings from the pressure switch and return header that connects to the 1/4" copper tube and allow the tube to drain. For ASME

Heaters only.

PART 2 - INSTALLATION/SERVICE INSTRUCTION

SECTION 1 / RECEIVING EQUIPMENT

On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, a note should be made on the Bill of Lading when signing for equipment. Remove the heater from the carton and if it is damaged, report the damage to the carrier immediately. Save the carton.

These items are shipped loose inside the carton

with the heater:

 

STANDARD UNIT

 

ASME UNIT

1.

"Pagoda" Top

1.

"Pagoda" Top

2.

2" PVC Union with "O" rings (2)

2.

In/Out Flanges (2)

3.

Plastic pipe finish flange for gas line

3.

1-1/2" Flange Gaskets (2)

4.

Bonding lug with mounting screw

4.

2" Flange Gaskets (2)

 

(IID units only)

5.

Flange Bolts (4)

 

 

6.

Pressure Relief Valve

 

 

7.

2" CPVC Adapters (2)

 

 

8.

Plastic pipe finish flange for gas line.

 

 

9.

Bonding lug with mounting screw. (IID units only).

Be sure that you receive the number of packages indicated on the Bill of Lading.

When ordering parts, you must specify model and serial number of heater. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be reviewed thoroughly before installing your Raypak pool/spa heater. If there are any questions that this manual does not answer, please contact the factory or your local Raypak representative.

SECTION 2 / GENERAL SPECIFICATIONS

These heaters are design certified and tested under the requirements of ANSI Z21.56 / CSA 4.7 American National Standard / CSA Standard for Gas-Fired Pool Heaters. All heaters are inter-changeable and can be used either indoor or outdoors. The appropriate top designated for that type of use is required. If desired, the top can be changed at a later date to change from outdoor to indoor or vice versa. Millivolt heater contains a self-generating electrical system operating between .25 and .75 volts.

Ambient Temperature Rating of Heater Components

Millivolt Heater with Honeywell Gas Valve +32°F to +175°F Millivolt Heater with Robertshaw Gas Valve 0°F to +175°F Electronic Ignition Heaters* -32°F to + 175°F

*Requires 120V or 240V Power Supply

Rated inputs suitable for up to 2000 feet elevation. For elevations above 2000 feet, reduce input 4% for each 1000 feet above sea level, as high elevation reduces combustion performance.

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Contents What to do if YOU Smell GAS Installation Operating InstructionsTo Whom IT MAY Concern Contents Before START-UP START-UP ProceduresBurners WaterMillivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions Water Pressure Switch Maintenance and Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Basic Tips if Heater will not FireAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS ColdweatheroperationReceiving Equipment General SpecificationsWinterizing the Pool & SPA Heater Standard Unit Asme UnitInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPIndoor Heater Vent TERMINAL/INDOOR Stack InstallationCombustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingGAS Pressure Regulator GAS Pressure Adjustment LocationsPipe Sizing for GAS Connections Plumbing for Water ConnectionsFlow Rates Model Pipe Size MIN.GPM MAX.GPM Auxiliary Bypass Valve AdjustmentConnections INLET/OUTLETHEADERFig. #2004 Pressure Relief Valve InstallationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Millivolt System ElectricalwiringElectronic Intermittent Ignition Device System IID AtmosphericWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx CONTROLS/ADJUSTMENTS/REPLACEMENTS Servicing InstructionsGeneral Location of Controls Display Faults Electronic ControlsDisplay Status RP2100 Remote Control Installation Three Wire TWO FunctionTWO Wire ONE Function ON/OFF only Pressure Switch Flame ROLL-OUT Safety SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Desooting Procedure Tube Cleaning ProcedureUnitherm Governor U.G. Replacement Combustion Chamber RemovalBurneradjustment START-UP Procedures S8610BFlame ROLL-OUT Safety Switch OperationAddenda LOW NOX Heaters Mechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts ListPage Honeywell IID Atmospheric units Pilot AssembliesPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters