Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A manual Addenda LOW NOX Heaters

Page 31

ADDENDA: LOW NOX HEATERS (CONTINUED)

Fig # 9362

LOW NOx BURNER TRAY ASSEMBLY

BURNER DRAWER REMOVAL

1.Shut off main electrical power switch to heater.

2.Shut off gas upstream of heater.

3.Remove front door.

4.Disconnect gas line from gas valve.

5.Remove (2) screws that mount burner tray to the base of the unit, and (2) screws that secure gas valve to jacket.

6.Disconnect wires that terminate at gas valve.

7.Unscrew (4) screws that secure the control box.

8.Disconnect pilot wire from the ignition module.

9.Disconnect wire harness from the combustion blower.

10.Carefully slide out the burner tray assembly.

11.Reverse above procedure to reinstall.

GAS VALVE REMOVAL

1.Remove burner drawer. See burner removal procedure.

2.Disconnect, pilot tubing from gas valve.

3.Turn vertical gas pipe from manifold slightly and unscrew gas valve.

4.Reverse above procedure to re-install.

MAIN BURNER AND ORIFICE REMOVAL

1.Remove burner drawer. See burner drawer removal procedure.

2.Remove pilot. See pilot removal procedure.

3.Remove (8) total screws from the hold down brack- ets, front and rear of tray.

4.Remove (8) total screws from the left and right sides of the Manifold assembly. Detach the manifold as- sembly from the burner tray assembly.

5.Remove burners by raising the bracket on the back end of the burners up and out of their slots.

6.Use a long 9/16” socket wrench to remove orifices from the gas manifold.

7.Reverse above procedure to re-install.

Fig # 9363

IIDPILOT

PILOT REMOVAL

1.Disconnect pilot tubing from gas valve.

2.Remove (4) screws from control box. Open the control box.

3.Remove the pilot wire from the ignition wire.

4.Remove (2) screws that mount the pilot bracket to the air manifold assembly.

5.Pull the pilot bracket slightly, then drop and pull downwards and outwards.

6.Reverse above procedure to re-install. Make sure the pilot bracket is all the way up on the pilot side, see drawing below.

Fig# 9368

COMBUSTION FAN REMOVAL

1.Remove burner drawer. See burner drawer removal procedure.

2.Remove (4) screws the mount the combustion blower to the manifold assembly.

3.Reverse above procedure to re-install.

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Contents What to do if YOU Smell GAS Installation Operating InstructionsTo Whom IT MAY Concern Contents Water START-UP ProceduresBefore START-UP BurnersLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions Visual Inspection Maintenance and Care ProceduresWater Pressure Switch After START-UPColdweatheroperation Basic Tips if Heater will not FirePool & SPA Water Chemistry AUTOMATICCHLORINATORSANDCHEMICALFEED- ERSStandard Unit Asme Unit General SpecificationsReceiving Equipment Winterizing the Pool & SPA HeaterInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPIndoor Heater Vent TERMINAL/INDOOR Stack InstallationCombustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingPlumbing for Water Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Pipe Sizing for GAS ConnectionsINLET/OUTLETHEADER Auxiliary Bypass Valve AdjustmentFlow Rates Model Pipe Size MIN.GPM MAX.GPM ConnectionsFig. #2004 Pressure Relief Valve InstallationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Atmospheric ElectricalwiringMillivolt System Electronic Intermittent Ignition Device System IIDWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Servicing Instructions CONTROLS/ADJUSTMENTS/REPLACEMENTSGeneral Location of Controls Electronic Controls Display FaultsDisplay Status Three Wire TWO Function RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Flame ROLL-OUT Safety Switch Pressure SwitchHigh Limits Honeywell Pilot Robertshaw Pilot Combustion Chamber Removal Tube Cleaning ProcedureDesooting Procedure Unitherm Governor U.G. ReplacementOperation START-UP Procedures S8610BBurneradjustment Flame ROLL-OUT Safety SwitchAddenda LOW NOX Heaters Mechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts ListPage Honeywell IID Atmospheric units Pilot AssembliesPage Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters