Liebert user manual Example XDC160AA, General Safety Guidelines

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GENERAL SAFETY GUIDELINES

Before beginning the installation of the Liebert XDC, read all instructions, verify that all the parts are included, and check the nameplate to be sure the Liebert XDC voltage matches available utility power.

Follow all local codes.

! WARNING

Risk of electric shock. Can cause injury or death.

Disconnect all local and remote electric power supplies before working within.

! WARNING

Risk of unit falling over. Can cause death, injury and equipment damage.

The Liebert XDC is top-heavy. Use extreme caution and care when moving and installing this unit.

! CAUTION

Risk of piping and component rupture. Can cause injury or equipment damage. Closing service valves may isolate liquid refrigerant, causing high pressure and rupture of piping. Do not close valves without following recommended procedures for repair, maintenance and replacement of components. Install pressure relief valves in field piping that may become isolated by service valves.

! WARNING

Risk of refrigerant system explosion or rupture from overpressurization. Can cause injury, death or equipment damage.

Installer must install a 400 psig pressure relief valve in each of the two R-407c refrigerant circuits of the Liebert XDC system. Do not install shutoff valves between the compressors and the pressure relief valves.

For systems requiring EU CE compliance, the pressure relief valves must be CE-certified by a notified body to the EU Pressure Equipment Directive.

! CAUTION

Risk of contact with hot surfaces. Can cause burn injury. The compressors and refrigerant discharge lines are extremely hot during unit operation. Allow sufficient time for the compressors and refrigerant discharge lines to cool before working within the unit cabinet. Use extreme caution and wear protective gloves and arm protection when working on or near hot compressor and discharge lines.

NOTE

This document shall be used together with site specific documentation and documentation for other parts of the system (heat rejection devices and cooling modules).

NOTE

Before any action that could cause a disturbance in the XD system’s cooling function is begun, the facility manager MUST be informed. In addition, after the action is taken and the work is finished, the facility manager MUST be informed.

Figure i Model number nomenclature

 

 

 

 

 

Example: XDC160AA– –1

 

 

 

 

 

 

XD

C

160

A

A

1

 

 

 

 

 

 

Place

 

holder

 

 

 

 

 

 

 

 

 

Chiller

 

 

 

 

Place holder

 

 

Revision

 

 

unit

 

 

 

 

 

 

 

 

 

 

 

level

Liebert

 

 

Model size

 

 

 

A = 460V-3ph-60Hz

Place holder

 

 

X-treme heat

 

 

 

 

 

 

 

(voltage-phase-frequency)

 

 

 

 

Density system

 

 

 

 

 

 

 

M = 380/415-3ph-50Hz

 

 

 

 

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Contents Liebert XDC Example XDC160AA General Safety GuidelinesVoltage-phase-frequency Density system = 380/415-3ph-50Hz Table of Contents Alarm Descriptions and Solutions SpecificationsFigures Tables Equipment Handling General Product InformationEquipment Inspection Product DescriptionHandling With Skid Removal of SkidRemove tie-down brackets Removing Piano Jacks Liebert XDC dimensions, weightMechanical Considerations Positioning the Liebert XDCPiping locations Liebert XDC piping connection sizesPlacing the Liebert XDC on a Floor Stand Detail a Liebert XDC water/glycol piping connection SizesTOP View of Floor Stand Dimensions and clearances for Liebert XDC on floor stand Positioning the Liebert XDC with Floor StandConnecting High-Voltage Cables High Voltage ConnectionsElectrical enclosure knockout locations for field wiring Contactors Extra Low Voltage Connections Liebert XDC heat rejection connection pointsField Connections-Air Cooled Units only Field Connections-All UnitsField Connections-Optional for All Units Extra Low Voltage field connections points Liebert XDC Interconnection With Liebert XD Cooling Module European Union Fluorinated Greenhouse Gas RequirementsRecommended Pipe Size Supply, return pipe sizes for Liebert XD refrigerant loopPiping Mains Piping Installation MethodPiping Installation-R-134a Pumped Circuit Required Number Bypass Flow ControllersBypass flow controllers for a Liebert XDC-based system Liebert XDP Liebert XDC Evacuation and Leak Check-R-134a Pumped CircuitInsulation Filling the Pumped Circuit-R-134a System refrigerant charge for the supply and return mainsWorksheet to calculate refrigerant charge Calculating Refrigerant Charge-ExampleCalculating refrigerant charge-example Install Double Discharge Risers Double discharge riser layoutPage Installation data-Lee-Temp, one-circuit, four-fan model See for details on piping connections Piping Schematic General arrangement air cooled Liebert XDC Lee-Temp Control Recommended refrigerant line sizes, DX R-407c, OD copperRecommended refrigerant line sizes for DCSL616 For mounting instructions, refer to Figure Lee-Temp Piping Lee-Temp Control Materials SuppliedOutdoor air condenser charge-R-407c Filling the Direct Expansion DX Circuit-R-407cIndoor unit refrigerant charge-R-407c Indoor water/glycol cooled module R-407C refrigerant chargeInstallation Checklist Indicator Lights Description Green Red Checklist for Liebert XDC StartupLiebert XDC pump light indicator Compressor Type 407c Compressor oil typesRefrigerant Type Liebert XDC system is now ready to be turned on Display Feature OverviewMicroprocessor Control User interface keypad functionsControls Feature OverviewViewing or Changing Settings Main MenuMIN Temp SP Setpoint functions, default values and allowable rangesSetpoints HI AIR TempStatus Active AlarmsAlarm History TimeDegrees Setup OperationRestart Pump Start TDLead Tandem Pump OFF TDLead Pump DipswchSetpt Password Setup PasswordAlarm Enable Calibrate SensorsCustom Alarms Alarm Time DelayCOM Alarm Enable Diagnostics Custom TextAlarm Descriptions Alarm Descriptions and SolutionsRed and Green Lamp Indicators View Active Alarms Enable / Disable AlarmsAlarm Time Delays View Alarm History System Shutdown CausesTroubleshooting Liebert XDC troubleshootingToo warm Air Cooled Condenser MaintenanceFluorinated Greenhouse Gas Requirements Water/Glycol Floor Stand Condenser Testing the Water Regulating Valve FunctionGlycol Solution Maintenance Shell and Tube CondensersSpecifications Liebert XDC specificationsPiping Connections Performance DataHeat Rejection Equipment Performance Data204 Page Ti n Ne tIti That