Liebert Bypass Flow Controllers, Bypass flow controllers for a Liebert XDC-based system

Page 24

Piping and Filling with Refrigerant: R-134a and R-407c Circuits

Bypass Flow Controllers

To ensure the Liebert XDC pumps operate within the optimum range, some installations require one or more bypass flow controller(s). These devices are added to the field piping, and simulate the flow of additional cooling modules.

Each bypass flow controller should be installed with one shutoff valve to allow the controller to be dis- abled when cooling modules are added to a Liebert XD system.

If bypass flow controllers are required, they should be connected between the main supply and the main return lines of the field piping. The connection points to the main supply and return lines should be in a convenient and accessible location between the Liebert XDP/Liebert XDC and the first Liebert XD module in the circuit. See Figures 20 and 21 for piping details of the bypass flow controller.

Refer to Table 5 to determine the number of bypass flow controllers needed, based on the total nomi- nal cooling capacity of the cooling modules in each Liebert XD system.

Table 5 Bypass flow controllers for a Liebert XDC-based system

 

Required Number

Cooling Modules -

of Bypass Flow Controllers

 

Liebert XDC

Cumulative Model Size

 

 

32 to 63

N/A

 

 

64 to 95

2

 

 

96 to 127

1

 

 

128 to 160

0

 

 

Figure 20 Bypass flow controller details, dimensions

4

(102mm)

7/8

(22mm) ID

Figure 21 Bypass flow controller arrangement

 

7/8" Refrigerant Grade

 

 

 

 

 

Return

 

 

 

 

 

 

Main

 

Full Port Ball Valve

 

 

 

 

 

 

Field-Supplied and Field-Installed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flow Direction

Supply

Bypass Flow Controller

(Field-Installed)

Main

 

18

Image 24
Contents Liebert XDC General Safety Guidelines Voltage-phase-frequency Density system = 380/415-3ph-50HzExample XDC160AA Table of Contents Alarm Descriptions and Solutions SpecificationsFigures Tables General Product Information Equipment InspectionEquipment Handling Product DescriptionHandling With Skid Removal of SkidRemove tie-down brackets Liebert XDC dimensions, weight Mechanical ConsiderationsRemoving Piano Jacks Positioning the Liebert XDCPiping locations Liebert XDC piping connection sizesPlacing the Liebert XDC on a Floor Stand Detail a Liebert XDC water/glycol piping connection SizesTOP View of Floor Stand Dimensions and clearances for Liebert XDC on floor stand Positioning the Liebert XDC with Floor StandConnecting High-Voltage Cables High Voltage ConnectionsElectrical enclosure knockout locations for field wiring Contactors Extra Low Voltage Connections Liebert XDC heat rejection connection pointsField Connections-All Units Field Connections-Optional for All UnitsField Connections-Air Cooled Units only Extra Low Voltage field connections points European Union Fluorinated Greenhouse Gas Requirements Recommended Pipe SizeLiebert XDC Interconnection With Liebert XD Cooling Module Supply, return pipe sizes for Liebert XD refrigerant loopPiping Installation Method Piping Installation-R-134a Pumped CircuitPiping Mains Bypass Flow Controllers Bypass flow controllers for a Liebert XDC-based systemRequired Number Evacuation and Leak Check-R-134a Pumped Circuit InsulationLiebert XDP Liebert XDC Filling the Pumped Circuit-R-134a System refrigerant charge for the supply and return mainsCalculating Refrigerant Charge-Example Calculating refrigerant charge-exampleWorksheet to calculate refrigerant charge Install Double Discharge Risers Double discharge riser layoutPage Installation data-Lee-Temp, one-circuit, four-fan model See for details on piping connections Piping Schematic General arrangement air cooled Liebert XDC Lee-Temp Control Recommended refrigerant line sizes, DX R-407c, OD copperRecommended refrigerant line sizes for DCSL616 For mounting instructions, refer to Figure Lee-Temp Piping Lee-Temp Control Materials SuppliedFilling the Direct Expansion DX Circuit-R-407c Indoor unit refrigerant charge-R-407cOutdoor air condenser charge-R-407c Indoor water/glycol cooled module R-407C refrigerant chargeInstallation Checklist Checklist for Liebert XDC Startup Liebert XDC pump light indicatorIndicator Lights Description Green Red Compressor oil types Refrigerant TypeCompressor Type 407c Liebert XDC system is now ready to be turned on Feature Overview Microprocessor ControlDisplay User interface keypad functionsFeature Overview Viewing or Changing SettingsControls Main MenuSetpoint functions, default values and allowable ranges SetpointsMIN Temp SP HI AIR TempActive Alarms Alarm HistoryStatus TimeSetup Operation RestartDegrees Pump Start TDPump OFF TD Lead PumpLead Tandem DipswchSetpt Password Setup PasswordAlarm Enable Calibrate SensorsAlarm Time Delay COM Alarm EnableCustom Alarms Diagnostics Custom TextAlarm Descriptions Alarm Descriptions and SolutionsRed and Green Lamp Indicators Enable / Disable Alarms Alarm Time DelaysView Active Alarms View Alarm History System Shutdown CausesTroubleshooting Liebert XDC troubleshootingToo warm Maintenance Fluorinated Greenhouse Gas RequirementsAir Cooled Condenser Testing the Water Regulating Valve Function Glycol Solution MaintenanceWater/Glycol Floor Stand Condenser Shell and Tube CondensersSpecifications Liebert XDC specificationsPerformance Data Heat Rejection EquipmentPiping Connections Performance Data204 Page Ne t ItiTi n That