Liebert XDC European Union Fluorinated Greenhouse Gas Requirements, Recommended Pipe Size

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Piping and Filling with Refrigerant: R-134a and R-407c Circuits

2.0PIPING AND FILLING WITH REFRIGERANT: R-134A AND R-407C CIRCUITS

2.1European Union Fluorinated Greenhouse Gas Requirements

Stationary air conditioning, refrigeration, heat pump equipments and stationary fire protection sys- tems in the European Community market and operating with fluorinated greenhouse gases (f-gas), such as R407C, R134a, R410A, must comply with the F-Gas Regulation: (EC) No. 842/2006 (F-gas). The regulation prohibits, among other actions, venting fluorinated greenhouse gases to the atmo- sphere.

The F-Gas Regulation requires operators to use use all measures that are technically feasible and do not entail disproportionate cost to prevent leakage of these gases, to test for leakage regularly and to recover f-gas before disposing of equipment, as well as during service and maintenance.

Refer to the full regulation for additional details.

2.2Recommended Pipe Size

NOTE

Follow all local codes on maximum length and size of refrigerant lines.

Connect the main pipes between the Liebert XDC and the Liebert XD cooling modules according to site specific documentation and the configuration guide for the Liebert XD system.

Elbows and restrictions shall be minimized for proper operation.

Table 4

Supply, return pipe sizes for Liebert XD refrigerant loop

 

 

 

 

Pipe Function

Size/Equivalent Pipe Length

Liebert XDC supply line, from Liebert XDC

1-1/8" OD (1.025" ID) for lengths up to 60 feet

supply to farthest Liebert XD cooling module

1-3/8" OD (1.265" ID) for lengths over 60 but less than 175 feet

Liebert XDC return line, from farthest cooling

2-1/8" OD (1.985" ID) for lengths up to 60 feet

module to Liebert XDC return

2-5/8" OD (2.465" ID) for lengths over 60 but less than 175 feet

From any model Liebert XDO/Liebert XDH

1/2" OD (0.430" ID) for lengths up to 10 feet

supply to supply line of Liebert XDC

7/8" OD (0.785" ID) for lengths over 10 but less than 25 feet

From any model Liebert XDO/Liebert XDH

7/8" OD (0.785" ID) for lengths up to 10 feet

return to return line of Liebert XDC

1-1/8" OD (1.025" ID) for lengths over 10 but less than 25 feet

From any model Liebert XDV/Liebert XDCF

1/2" OD (0.430" ID) for lengths up to 10 feet

supply to supply line of Liebert XDC

5/8" OD (0.545" ID) for lengths over 10 but less than 35

From any model Liebert XDV/Liebert XDCF

5/8" OD (0.545" ID) for lengths up to 10 feet

return to return line of Liebert XDC

7/8" OD (0.785" ID) for lengths over 10 but less than 35 feet

2.3Liebert XDC Interconnection With Liebert XD Cooling Module

All piping must be ASTM (American Society for Testing and Materials) Type “L” copper pipe.

The Liebert XDC may be connected to Liebert XD cooling modules with either Liebert’s XD prefabri- cated piping assembly or with rigid, off-the-shelf piping. In either setup, piping for the Liebert XD system is arranged in a manner similar to piping for a chilled water system. Liebert XD cooling mod- ules are connected in parallel between main return and supply pipes going to and from the Liebert XDP/Liebert XDC. Figure 19 represents a typical configuration. For piping details, refer to Liebert’s XD System Design Manual, SL-16655. The guidelines provided for pipe size must be strictly followed. Failure to size the main lines and connection lines adequately may result in reduced cooling capacity. The critical aspects of pipe sizing are related to coolant volume and pres- sure drop. Both must be minimized.

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Contents Liebert XDC Voltage-phase-frequency Density system = 380/415-3ph-50Hz General Safety GuidelinesExample XDC160AA Table of Contents Alarm Descriptions and Solutions SpecificationsFigures Tables Equipment Handling General Product InformationEquipment Inspection Product DescriptionHandling With Skid Removal of SkidRemove tie-down brackets Removing Piano Jacks Liebert XDC dimensions, weightMechanical Considerations Positioning the Liebert XDCPiping locations Liebert XDC piping connection sizesPlacing the Liebert XDC on a Floor Stand Detail a Liebert XDC water/glycol piping connection SizesTOP View of Floor Stand Dimensions and clearances for Liebert XDC on floor stand Positioning the Liebert XDC with Floor StandConnecting High-Voltage Cables High Voltage ConnectionsElectrical enclosure knockout locations for field wiring Contactors Extra Low Voltage Connections Liebert XDC heat rejection connection pointsField Connections-Optional for All Units Field Connections-All UnitsField Connections-Air Cooled Units only Extra Low Voltage field connections points Liebert XDC Interconnection With Liebert XD Cooling Module European Union Fluorinated Greenhouse Gas RequirementsRecommended Pipe Size Supply, return pipe sizes for Liebert XD refrigerant loopPiping Installation-R-134a Pumped Circuit Piping Installation MethodPiping Mains Bypass flow controllers for a Liebert XDC-based system Bypass Flow ControllersRequired Number Insulation Evacuation and Leak Check-R-134a Pumped CircuitLiebert XDP Liebert XDC Filling the Pumped Circuit-R-134a System refrigerant charge for the supply and return mainsCalculating refrigerant charge-example Calculating Refrigerant Charge-ExampleWorksheet to calculate refrigerant charge Install Double Discharge Risers Double discharge riser layoutPage Installation data-Lee-Temp, one-circuit, four-fan model See for details on piping connections Piping Schematic General arrangement air cooled Liebert XDC Lee-Temp Control Recommended refrigerant line sizes, DX R-407c, OD copperRecommended refrigerant line sizes for DCSL616 For mounting instructions, refer to Figure Lee-Temp Piping Lee-Temp Control Materials SuppliedOutdoor air condenser charge-R-407c Filling the Direct Expansion DX Circuit-R-407cIndoor unit refrigerant charge-R-407c Indoor water/glycol cooled module R-407C refrigerant chargeInstallation Checklist Liebert XDC pump light indicator Checklist for Liebert XDC StartupIndicator Lights Description Green Red Refrigerant Type Compressor oil typesCompressor Type 407c Liebert XDC system is now ready to be turned on Display Feature OverviewMicroprocessor Control User interface keypad functionsControls Feature OverviewViewing or Changing Settings Main MenuMIN Temp SP Setpoint functions, default values and allowable rangesSetpoints HI AIR TempStatus Active AlarmsAlarm History TimeDegrees Setup OperationRestart Pump Start TDLead Tandem Pump OFF TDLead Pump DipswchSetpt Password Setup PasswordAlarm Enable Calibrate SensorsCOM Alarm Enable Alarm Time DelayCustom Alarms Diagnostics Custom TextAlarm Descriptions Alarm Descriptions and SolutionsRed and Green Lamp Indicators Alarm Time Delays Enable / Disable AlarmsView Active Alarms View Alarm History System Shutdown CausesTroubleshooting Liebert XDC troubleshootingToo warm Fluorinated Greenhouse Gas Requirements MaintenanceAir Cooled Condenser Water/Glycol Floor Stand Condenser Testing the Water Regulating Valve FunctionGlycol Solution Maintenance Shell and Tube CondensersSpecifications Liebert XDC specificationsPiping Connections Performance DataHeat Rejection Equipment Performance Data204 Page Ti n Ne tIti That