Liebert XDC user manual Installation data-Lee-Temp, one-circuit, four-fan model

Page 30

Piping and Filling with Refrigerant: R-134a and R-407c Circuits

Figure 24 Installation data—Lee-Temp, one-circuit, four-fan model

 

 

 

 

 

Field-supplied main disconnect switch in

 

 

 

 

 

accordance with local codes or main unit

 

 

 

 

 

switch ordered as optional equipment

 

 

 

 

 

factory-installed in condenser control box.

 

 

 

 

 

* Liquid line from

 

 

 

 

 

condenser (Circuit 1)

4

 

 

 

 

 

 

6

 

 

 

See

 

 

See

 

 

 

 

 

 

 

 

Note 14

 

Note 12

* Hot Gas Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

From Unit

 

 

 

 

 

 

(Circuit 1)

 

 

 

 

 

 

 

 

 

 

 

Electrical service

 

Lee-Temp heater

 

 

 

 

by others

 

 

 

 

 

 

 

pad electric box

 

 

 

 

 

Mounting Instructions

this end (See Page 3)

 

 

 

 

Hot Gas Line (Circuit 1)

 

 

 

 

See Note 14

Liquid Line (Circuit 1) See Note 14

1. Uncrate carton and inspect for damage to* Hot Gas Line to

 

 

Liquid Return

Ensure piping stays below electrical

condenser and condenser control panel. Condenser (Circuit 1)

A

 

box and does not protrude

D

Line to Unit

2. Assemble legs per instructions as shown.

 

Metal

Position elbow to direct

(Circuit 1)

3. Double risers are required when hot gas

relief valve downward

 

Clamp

vertical rise is 15 feet (4.6m) or more

 

 

 

 

Isolator

 

 

 

 

Note 14

(see 2.6 Install Double Discharge Risers).

 

 

 

 

4. Wire according to electrical diagram on inside

 

MATERIALS SUPPLIED

 

of condenser control box and in accordance with

 

 

 

BY EMERSON NETWORK POWER

all local codes.

 

 

1 Built-in condenser control box. See electrical drawing￿

5. All condenser locations more than 200ft. (61m) of

 

 

 

for details and field wiring.

equivalent piping length away from Liebert XDC

 

 

must consult factory for special piping considerations.

2

Air-cooled condenser.

6. Field to size refrigerant lines so as not to exceed

 

3

Piping access cover to be reinstalled when piping is completed.

2°F (1.1°C) saturation loss for total equivalent length

4 Bolts - (4 per leg) 3/8" (9. 5mm) - (16) sixteen 5/8" (15.9mm)

(do not use connection sizes to determine line sizes).

5

Terminal block for two-wire, 24V interlock connection between￿

7. Condenser installation is limited to a maximum of￿

 

15ft. (4.6m) location below Liebert XDC unit.

 

 

Liebert XDC and Liebert condenser.

8. Do not run piping or wiring in the path of air flow

 

6

Condenser legs - (8) eight legs for (4) four-fan models.

because this will reduce system performance.

 

7

Lee-temp:

 

9. Install field-supplied inverted traps on hot

 

 

 

 

a. Insulated storage receiver - storage

gas lines between condenser and field piping.

 

 

10. All other piping field-supplied and field-connected.

 

 

receiver (1) per circuit. 5-foot-long receiver

11. Inverted traps must be installed to allow proper

 

 

is standard.

 

clearance to fully open condenser control box door

 

 

b. Dual head pressure control valve assembly

and in accordance with local electric codes.

 

 

 

 

with integral check valve(s) - (1) one per circuit (See Note 13)

12. Secure Lee-Temp receiver assembly and each leg to

 

condenser frame using hardware provided. Receiver

 

c. Rotalock valve - (1) one per circuit

can be mounted on either side of the condenser.

 

 

d. Pressure relief valve - (1) one per circuit, field-installed.

13. Lee-Temp Item B is shipped as a pre-piped

 

 

e. Liquid level indicator - (1) per circuit, factory-installed

assembly shipped loose for field installation.

 

 

 

 

on receiver

 

Item C is shipped loose for field installation.

 

 

 

14. Fasten liquid and hot gas lines using flat surface

 

8

Bolts - Lee-Temp 3/8" (9. 5mm)

clamps with isolators (field-provided). Support

 

 

 

 

 

field piping separately to avoid coil damage and

 

 

 

 

DPN000937

loss of charge

 

 

 

 

 

15. Relieve pressure at access port. Replace access port

 

 

 

Pg. 01, Rev. 09

 

 

For CSL616 condenser piping

fitting with relief valve before charging system.

 

 

 

 

 

 

 

 

connections, see Figures 28 and 29.

24

Image 30
Contents Liebert XDC General Safety Guidelines Voltage-phase-frequency Density system = 380/415-3ph-50HzExample XDC160AA Table of Contents Alarm Descriptions and Solutions SpecificationsFigures Tables Equipment Handling General Product InformationEquipment Inspection Product DescriptionHandling With Skid Removal of SkidRemove tie-down brackets Removing Piano Jacks Liebert XDC dimensions, weightMechanical Considerations Positioning the Liebert XDCPiping locations Liebert XDC piping connection sizesPlacing the Liebert XDC on a Floor Stand Detail a Liebert XDC water/glycol piping connection SizesTOP View of Floor Stand Dimensions and clearances for Liebert XDC on floor stand Positioning the Liebert XDC with Floor StandConnecting High-Voltage Cables High Voltage ConnectionsElectrical enclosure knockout locations for field wiring Contactors Extra Low Voltage Connections Liebert XDC heat rejection connection pointsField Connections-All Units Field Connections-Optional for All UnitsField Connections-Air Cooled Units only Extra Low Voltage field connections points Liebert XDC Interconnection With Liebert XD Cooling Module European Union Fluorinated Greenhouse Gas RequirementsRecommended Pipe Size Supply, return pipe sizes for Liebert XD refrigerant loopPiping Installation Method Piping Installation-R-134a Pumped CircuitPiping Mains Bypass Flow Controllers Bypass flow controllers for a Liebert XDC-based systemRequired Number Evacuation and Leak Check-R-134a Pumped Circuit InsulationLiebert XDP Liebert XDC Filling the Pumped Circuit-R-134a System refrigerant charge for the supply and return mainsCalculating Refrigerant Charge-Example Calculating refrigerant charge-exampleWorksheet to calculate refrigerant charge Install Double Discharge Risers Double discharge riser layoutPage Installation data-Lee-Temp, one-circuit, four-fan model See for details on piping connections Piping Schematic General arrangement air cooled Liebert XDC Lee-Temp Control Recommended refrigerant line sizes, DX R-407c, OD copperRecommended refrigerant line sizes for DCSL616 For mounting instructions, refer to Figure Lee-Temp Piping Lee-Temp Control Materials SuppliedOutdoor air condenser charge-R-407c Filling the Direct Expansion DX Circuit-R-407cIndoor unit refrigerant charge-R-407c Indoor water/glycol cooled module R-407C refrigerant chargeInstallation Checklist Checklist for Liebert XDC Startup Liebert XDC pump light indicatorIndicator Lights Description Green Red Compressor oil types Refrigerant TypeCompressor Type 407c Liebert XDC system is now ready to be turned on Display Feature OverviewMicroprocessor Control User interface keypad functionsControls Feature OverviewViewing or Changing Settings Main MenuMIN Temp SP Setpoint functions, default values and allowable rangesSetpoints HI AIR TempStatus Active AlarmsAlarm History TimeDegrees Setup OperationRestart Pump Start TDLead Tandem Pump OFF TDLead Pump DipswchSetpt Password Setup PasswordAlarm Enable Calibrate SensorsAlarm Time Delay COM Alarm EnableCustom Alarms Diagnostics Custom TextAlarm Descriptions Alarm Descriptions and SolutionsRed and Green Lamp Indicators Enable / Disable Alarms Alarm Time DelaysView Active Alarms View Alarm History System Shutdown CausesTroubleshooting Liebert XDC troubleshootingToo warm Maintenance Fluorinated Greenhouse Gas RequirementsAir Cooled Condenser Water/Glycol Floor Stand Condenser Testing the Water Regulating Valve FunctionGlycol Solution Maintenance Shell and Tube CondensersSpecifications Liebert XDC specificationsPiping Connections Performance DataHeat Rejection Equipment Performance Data204 Page Ti n Ne tIti That