Liebert XDC user manual General Product Information, Equipment Inspection, Equipment Handling

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Product Description

1.0PRODUCT DESCRIPTION

1.1General Product Information

1.1.1Product/System Description

The Liebert XDC(eXtreme Density Chiller) is self-contained refrigeration distribution unit designed to cool rooms with high heat producing equipment. There are two distinct circuits, each uti- lizing different refrigerants and mechanical parts. The R-134a circuit is the “pumped” circuit contain- ing redundant circulating pumps, a brazed plate heat exchanger along with valves and piping. The R-407c circuit is the dual direct expansion circuit containing scroll compressors, expansion valves, brazed plate heat exchanger, and piping. Heat removal is accomplished by using condensers con- nected to the dual direct expansion circuit. Heat rejection is available in two options: an outdoor air cooled condenser and a water/glycol condenser. See Figure 1 below.

The Liebert XDC monitors room conditions and prevents coil condensation by maintaining the coolant being pumped to the cooling modules at a temperature above the room dew point. All functions, such as temperature control, switching pumps (if necessary), etc., are automatic.

The Liebert XDC’s minimum recommended operating load is 40% of system nominal capacity. For example, a Liebert XDC160 60Hz system’s minimum load would be 64 kW. Loading below this value can unfavorably affect system operation. Consult factory for any loading below this recommendation.

See Table 25 for the Liebert XDC160 rated cooling capacity.

Figure 1 Liebert XDC components

Condenser

Liebert XDC

Liebert XD Cooling Modules

Compressor

 

Unit

 

 

 

 

Heat Exchanger

Pumps

 

Receiver

1.2Equipment Inspection

When the unit is delivered, inspect all items for visible and concealed damage. Damage should be immediately reported to the carrier and a damage claim filed with a copy sent to Liebert or to your sales representative.

1.3Equipment Handling

! WARNING

Risk of unit falling over. Can cause death, injury and equipment damage.

The Liebert XDC is top-heavy. Use extreme caution and care when moving and installing this unit.

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Contents Liebert XDC Voltage-phase-frequency Density system = 380/415-3ph-50Hz General Safety GuidelinesExample XDC160AA Table of Contents Specifications Alarm Descriptions and SolutionsFigures Tables Product Description General Product InformationEquipment Inspection Equipment HandlingRemoval of Skid Handling With SkidRemove tie-down brackets Positioning the Liebert XDC Liebert XDC dimensions, weightMechanical Considerations Removing Piano JacksLiebert XDC piping connection sizes Piping locationsPlacing the Liebert XDC on a Floor Stand Liebert XDC water/glycol piping connection Sizes Detail aTOP View of Floor Stand Positioning the Liebert XDC with Floor Stand Dimensions and clearances for Liebert XDC on floor standHigh Voltage Connections Connecting High-Voltage CablesElectrical enclosure knockout locations for field wiring Contactors Liebert XDC heat rejection connection points Extra Low Voltage ConnectionsField Connections-Optional for All Units Field Connections-All UnitsField Connections-Air Cooled Units only Extra Low Voltage field connections points Supply, return pipe sizes for Liebert XD refrigerant loop European Union Fluorinated Greenhouse Gas RequirementsRecommended Pipe Size Liebert XDC Interconnection With Liebert XD Cooling ModulePiping Installation-R-134a Pumped Circuit Piping Installation MethodPiping Mains Bypass flow controllers for a Liebert XDC-based system Bypass Flow ControllersRequired Number Insulation Evacuation and Leak Check-R-134a Pumped CircuitLiebert XDP Liebert XDC System refrigerant charge for the supply and return mains Filling the Pumped Circuit-R-134aCalculating refrigerant charge-example Calculating Refrigerant Charge-ExampleWorksheet to calculate refrigerant charge Double discharge riser layout Install Double Discharge RisersPage Installation data-Lee-Temp, one-circuit, four-fan model See for details on piping connections Piping Schematic Recommended refrigerant line sizes, DX R-407c, OD copper General arrangement air cooled Liebert XDC Lee-Temp ControlRecommended refrigerant line sizes for DCSL616 For mounting instructions, refer to Figure Lee-Temp Control Materials Supplied Lee-Temp PipingIndoor water/glycol cooled module R-407C refrigerant charge Filling the Direct Expansion DX Circuit-R-407cIndoor unit refrigerant charge-R-407c Outdoor air condenser charge-R-407cInstallation Checklist Liebert XDC pump light indicator Checklist for Liebert XDC StartupIndicator Lights Description Green Red Refrigerant Type Compressor oil typesCompressor Type 407c Liebert XDC system is now ready to be turned on User interface keypad functions Feature OverviewMicroprocessor Control DisplayMain Menu Feature OverviewViewing or Changing Settings ControlsHI AIR Temp Setpoint functions, default values and allowable rangesSetpoints MIN Temp SPTime Active AlarmsAlarm History StatusPump Start TD Setup OperationRestart DegreesDipswch Pump OFF TDLead Pump Lead TandemSetup Password Setpt PasswordCalibrate Sensors Alarm EnableCOM Alarm Enable Alarm Time DelayCustom Alarms Custom Text DiagnosticsAlarm Descriptions and Solutions Alarm DescriptionsRed and Green Lamp Indicators Alarm Time Delays Enable / Disable AlarmsView Active Alarms System Shutdown Causes View Alarm HistoryLiebert XDC troubleshooting TroubleshootingToo warm Fluorinated Greenhouse Gas Requirements MaintenanceAir Cooled Condenser Shell and Tube Condensers Testing the Water Regulating Valve FunctionGlycol Solution Maintenance Water/Glycol Floor Stand CondenserLiebert XDC specifications SpecificationsPerformance Data Performance DataHeat Rejection Equipment Piping Connections204 Page That Ne tIti Ti n